The PALSTAT Tool location module is determined to evidence the movements of items, tools, jigs etc. , which are stocked in tool location. Further is a possibility to create the control instruction cards for individual items and evaluate the preventive controls and repairs.
The purpose of this program is to evaluate suppliers according to defined criteria with the possibility of creating a custom catalogue of evaluation steps. The module allows the printing of the protocol regarding a suppliers evaluation with the possibility of sending this protocol by e-mail to suppliers.
The purpose of the PALSTAT Outgoing inspection module is to monitor, register and evaluate output products, parameters and quality indicators on the basis of a prepared control plan using the PALSTAT Control plan module. The module allows verification of the compliance of products/services delivered to the customer with the possibility to print clearances and hand-over reports and their long-term archiving in electronic form.
The MSA Module is determined for the analysis and processing of the measurement process by methods according to requirements within the automotive industry and their long time archiving.
The system module designed for management, registration and evaluation of non-conformities from the viewpoint of kinds of faults and their causes, determination of corrective and preventive actions with assignment of responsibilities to individual workers and management of tasks in the control of improvement of the quality management system.
The module Audit is designed for the creation, recording and evaluation of individual system/process audits according to a catalogue of questions with a possibility of recording/managing and dealing with remedial measures. Norms implemented in Audit module: CSN EN ISO 19011 Directive for auditing a quality management system, VDA 6, 6.1, 6.2, 6.3, 6.4, 6.7, ISO 9001, IATF 16 949, ISO 14001, ISO 18001, ISO 22000, AQAP 2110. Catalogue of audit question for the audit system itself.
The PALSTAT Archives program will allow you to identify and manage records/documents, long-term storage in the archives according to the ISO standard requirements and Act on Archiving and Act on Accounting.
The PALSTAT Training program serves human resource management for the registration of workers and their education, training, skills and experience. Furthermore for the determination and description of workplaces necessary for determining employee requirements. SW provides management and documentation of schooling/training/medical examinations with the possibility of effectiveness evaluation and cost of the action.
The QSD system enables dynamic creation, comments, approval, management and versions of documents in the electronic form, their distribution and spreading through current computer networks. It has been designed mainly for management of the quality control system, but due to its possibilities it may also be used for management of other kinds of documentation, EMS, technical documentation, documentation according to ISO 45001 Safety at Work, documentation of the HACCP system for the food industry,etc.
The PALSTAT Processes module serves for the identification, management, monitoring of processes and workplaces, as well as for human resource management, identifying the necessary professional competence of employees.
FMEA is a method which if used can avoid or mitigate risks appearing during development or design of a product DFMEA, in the technology and during production itself PFMEA. The purpose lies in the specification of all possible failures with regard to the importance of the probability that they may be revealed, with the aim to optimise design and processes. The program is useful for applications in the field of design, technology, development of tools, assessment of critical spots in the EMS system, safety at work, etc. The program is in full compliance with standards CSN ISO 9001 and requirements of the automotive industry - IATF 16949 chap.4.4 / 8.3 methodology AIAG - FMEA and VDA 4.2.
The Tasks module allows the management, monitoring and archiving of events and tasks during process management in the quality field using Palstat CAQ modules.
The purpose of the PALSTAT Input control module is to monitor, register, control and release input products and materials, to evaluate parameters and quality indicators on the basis of a prepared control plan using the PALSTAT Control Plan module.
SPC module is intended for statistic process control enabling based on sample selections of process variability, cause revelation and scrap. With the assistance of SPC statistic regulation through measuring, comparison and machine capability can be done. SPC uses AIAG methodics, VDA 4 and norm ISO 22514-2.
System PalstatCAQ offers a complete metrology solution in whole chain from calibration laboratory, via business metrology, gauges workshop to end user of measures. The purpose of the module is to provide metrological services according to law nr. 505/90 Sb., norms required EN ISO/IEC 17025 and related standards ČSN ISO 10012:2003.
The Reporting module allows the export and visualization of data from the PALSTAT CAQ system including the possibility to incorporate data from other database systems. Outputs / Reports from this module are available in various views and formats.
The PALSTAT Tools module serves to identify tools and devices for key processes, provides sources for maintenance of tool/device upkeep and helps to create an effective system of planned preventive tool maintenance.
The PALSTAT Preventive Maintenance module serves to identify devices for key processes of maintenance, provides sources for both preventive maintenance and maintenance performed after defects in machines/devices and helps to create an effective system of Total Productive Maintenance - TPM.
The APQP module includes processes of planning, organisation, monitoring and management of all project activities in real time so that the required project objectives may be achieved. Processes and objectives of quality management apply to all project management processes used above all: to plan and implement projects introducing new products, to implement new technologies according to methodologies meeting requirements of standards to manage and implement procedures changing already functioning processes to improve the quality of processes and products in the case of changes in organisation and projects. The PALSTAT Project complies with the requirements of standards and the automotive industry ČSN ISO 10006 Quality Management Directive for quality in project management APQP Modern production planning/Advanced Product Quality Planning and Control Plan.
The module is designed for monitoring, evidence and evaluation of process and outgoing inspection of materials / products and moreover also for the evaluation of parameters and quality characters. The condition of the function is to complete the individual part and contact databases, creation and release of the control plan.
The module serves to control and assess non-conformities, both internal and those received from customers from the viewpoint of defects and causes, immediate corrective and preventive actions to be taken. The program fully complies with the requirements of standards ČSN ISO 9001 and IATF 16949 chap. 8.7 and uses the Ford Global 8D methodology to deal with non-conformities.
The PALSTAT Sampling Production Part Approval Process module serves to ensure quality before serial production according to the AIAG, PPAP/VDA 2 methodologies with a possibility to store and save the measured values and to print standard protocols. The PPAP/VDA 2 process defines type requirements for the approval of products including production and material volume.
Control and technical plans
The purpose of the integrated Control Plan/CTP module is the easy creation and maintenance of Work-flow of the Technical Control Process according to the requirements of IATF 16949, AIAG/APQP, VDA 4.3 and customer requirements. The created Work-flow can be used in the FMEA module. For its creation information from the Parts and Contacts module are used.
This module for the evaluation of product quality according to the VDA 6 part 5 Product Audit methodology serves to verify the product conformity after a check against defined quality requirements. The quality management must perform product audits in relevant production and delivery stages so that their conformity with all specified requirements, such as e.g. product sizes, functionality, packaging or marking, can be verified in the defined intervals.
Module to define and assign basic quality specifications and indicators (material, control dimensions, sizes) to individual parts, production groups identification by means of the parts unambiguous number and its change condition.
Documents
Management and archiving of electronics documents for quality management
- creation, change and electronics management and documents distribution for quality management
- quality manual, documentation of quality management, working instruction
Register, Identification, managment and distribution external "Print" documents - Technical plans, Drawings, Norms and customer specificatio
Metrology
Assurance of requirements in the area of metrology, control of inspection, measuring and testing proceedings according to requirements of the present law about Metrology and following norms
- ISO EN 9001, IATF 16949 chap. 7.1 and 9.1
- ČSN EN ISO 10012
- EN ISO/IEC 17025
- MSA IV. edition by AIAG
- VDA 5 2. edition
Maintenance
Planning, management and identification for key procesess, resouces provision for Machines and Tools maintenance and devices. Creation of effective management for preventive planning of maintenance.
Management of Tollcrib and devices designed to products manufacturing with possibility of state monitoring and quality state.
Audits
System audits by ČSN EN ISO 19 011 requirement, Process by methodics VDA 6.3 - internal audits including all sections and levels, and they are carry according to requirement of technical specification and other system requirement:
- ČSN EN ISO 9001
- IATF 16949
- VDA 6 part 1
Product audits according to VDA 6.5 methodics for evaluation of quality product and verification product compliance with established requirements for quality
Quality monitoring
An area for application of methods for monitoring and measurement of Quality management system processes. These monitoring methods show a capability to achieve planned results and furthermore they enable to monitor and measure features of verified product, whether product requirements have been met.
These required inspections and testing are performed in reasonable product making process stages in accordance with the Inspection plan, inspection operations generated within PALSTAT CTP Control Plan .
Evidence of consistency with acceptance criteria are recorded in an electronic form. Records also indicate people authorizing product release.
Faults
It is necessary to generate and administrate documented procedures so as it is ensured that product, which is not in conformity with specified requirements, will not be used or installed. This proceeding has to ensure identification, documentation, evaluation, separation (if it is suitable), handling of non-conforming product and reporting to functions, which are involved.
Modules serve for managing and evaluating internal and customer non-conformity/complaints with regard to defects and causes, establishing immediate, corrective, preventive measures and costs of non-conformity/complaints, analysis of faults and defects for preventing future causes of defects according to the Global 8 D method for the problem solving process with the option of G8D Report printing
Furthermore documented procedures for enforcing corrective and preventive actions have to be generated and administrated.
Events
Collection and management of tasks and measures, electronic management of contacts, electronic archiving of documentation and Reporting - extraction of information based on defined SQL Query
Quality planning
Quality planning is a structured method of definition and determination of actions necessary for assurance of meeting customer product or service requirements.
Area of quality processes planning is focused on quality management support in pre production stage thus within quality development planning stage and it demonstrates itself by attention to the whole process from product development initiation up to production initiation with an objective to achieve material and information flow, which is more effective and less costly. This necessarily shortens development work and delivery terms of new products/services.
The objective of product quality planning is to determine communication of implementation team involved in this process in such a way that ensures completion of all planned and defined activities in time.
Processes
Identification, managamement and monitoring of processess and working places, management of human recources, determining of necessary vocational qualification of employees
Management and training provision with evaluation their effectiveness and archiving of information about executed training and training costs
The module is designed for recording, identification, management and distribution of external "print" documents - technological procedures, drawings, standards and customer specifications.
This module is intended for registry of partners (suppliers, customers and other) including all important information about them (addresses, employees, phone,...). It is part of the basic package SW Palstat and it is used by other modules for contact specification.
The Job Orders module is intended for the identification of a production batch. These batches are assigned to In process or SPC modules. Very often job orders are generated from the ERP system. Basic linkage of a job order to a part in the Parts database module.
This module is designed for simplified, user friendly record entry about incurred faults in production and their transmission to modules G8D Report or Complaints. Is not separately salable. It is necessary to buy with module G8D Report or Complaints.
Module is designed for the documentation and graphical analysis of cause included for action assessment.
Driver for CAD dimensions import
Driver Torrey series L-EQ
Module Laboratory is determined to data input and requirements administration for laboratory tests, managing work in corporate laboratories and archiving of laboratory tests results
CAQ Server is licensed module in PalstatCAQ system which allows access data and reports in other enviroment and forms. This module is designed to run on server and consists of several components (system service, scheduled tasks, web module and IIS service)
Opticon L-51X 1D/2D code reader
The L-51X is the successor of the L-50X and comes with an even more advanced 2D imager. With auto-focus and a speed of 100 fps the engine in the L-51X is truly next gen, but maybe the most important part is not the technology inside but the design on the outside, where the L-51X gives you the option to insert your own logo or design of your choosing.
The L-51X is often used in service settings; healthcare for wristband scanning, retail for scanning products and scanning e-tickets from mobile phones at festivals or other social gatherings. The usage often decides what type of engine should be inside the scanner. Because of the complementary stand, that activates the auto trigger, it is often used to scan without hands.
The L-51X is a pistol-grip designed cabled scanner with a very advanced 2D imager that scans at a speed of 100 fps. Furthermore, the design makes it possible to add your own design, image or logo to the top of the scanner, this way you can use the product to expand your brand visibility or presence. This addition is truly unique and as far as we are aware only Opticon offers this option.
Moreover, this handheld scanner comes with USB or RS232 and a complimentary stand for hands free scanning. The product is sealed with a rating of IP42 that can withstand drops from up to 1.5 meters upon concrete. The scanner gives visual and non-visual feedback when a scan action is performed, telling you if the scanning action succeeded or not.
Features:
- Possibility to expand brand presence / visibility
- 1D & 2D scanning at a speed of 100 fps
- Well thought out design for comfortable use
- Comes with a stand for hands free scanning.
Technical Description
Functionality & Operation |
---|
Communication interface |
USB |
1D Barcode Symbologies |
All standard one-dimension barcodes |
2D Code Symbologies |
all standard 2D-Codes |
Optical |
---|
Scanning rate |
100scan/s |
Bar code scanner |
2D Imager |
Electrical |
---|
Power Source |
+5 VDC ±5% |
Mechanical |
---|
Dimensions |
Width: 75.4mm, Height: 169.5mm, Length: 121.2mm |
Weight |
145g |
Environment |
---|
Operating temperature |
-20 to 50°C |
Storage temperature |
-30 to 60°C |
Maximal ambient light |
10000lux |
Shock resistance |
drop from 1,5 m onto concrete surface |
Storage humidity (non-condensing) |
5 to 90% |
Operating humidity (non-condensing) |
5 to 90% |
Ingress protection |
IP42 |
Vibrations resistance |
10-100 Hz with 2G for 1h. |
Others |
---|
Certifications |
CE, FCC, VCCI, RoHS, IEC 62471 Extempt |
Bundled Accessories |
stand, power supply |
Industrial barcode and 2D scanner
The Zebra DS3608-DP is an ultra-durable scanner that excels in lightning-fast code capture, whether damaged, dirty or poorly printed. Its design is up to 23% more durable than any other scanner in this class. It has been specifically designed for use in demanding industrial environments, and thanks to its extremely low temperature resistance, the device can also be used in freezer boxes. Apps from Zebra make it easy to manage, remotely configure and upgrade it.
Key features:
- advanced illumination provides the multiple lighting effects reguired to capture marks on any type of surface
- comprehensive patented features enable the capture of literally every type of DPM (Direct Part Mark)
- almost indestructible design, will last underwater for up to 30 minutes
- 123Scan2, Scanner Management Service (SMS), and SDK Scanner utilities
Technical Description
Functionality & Operation |
---|
Indicators |
LED, beeper, vibration |
Communication interface |
USB |
1D Barcode Symbologies |
Code 128, Code 93, Code 39, Codabar, Code 11, MSI, Plessey, GS1-DataBar, Base 32, Korean 3 of 5, UPC/EAN, Postcode |
2D Code Symbologies |
PDF417, MicroPDF417, Composite codes, TLC-39, Aztec, Data Matrix, MaxiCode, QR code, Micro QR Code, OCR-A, OCR-B |
Optical |
---|
Light source |
warm white LEDs 2x , Ring of Red 634 nm LEDs, Aimer 655 nm Laser |
Depth of scan field |
0-147 mm |
Resolution |
1280x960 px |
Maximal skew angle |
60% |
Maximal pitch angle |
60% |
Minimal PCS value |
15% |
Electrical |
---|
Power Consumption - Standby |
100mA |
Power Consumption - Operation |
360mA |
Main battery pack |
Rechargeable Li-Ion battery 3100 mAh |
Mechanical |
---|
Dimensions |
Width: 76mm, Height: 185mm, Length: 132mm |
Weight |
304g |
Environment |
---|
Operating temperature |
-30 to 50°C |
Storage temperature |
-40 to 70°C |
Maximal ambient light |
108000lux |
Shock resistance |
5000 tumbles at 1m, multiply drops from 2,4 m onto concrete surface |
Operating humidity (non-condensing) |
5 to 95% |
Electrical static discharge |
±20kV air, ±10kV contact |
Ingress protection |
IP67 |
Mobile handheld computer with 25 keys, Android, 2D, GMS, WVGA
The CipherLab RK25 is a rugged mobile computer that combines the benefits of touchcomputer and handheld terminal. The device boasts a large display screen and a physical keypad. Thanks to its multi-functionality, high data capacity, long service life and wireless connectivity, it provides all the functions of a fully-fledged mobile computer, combining the user-friendly credentials of a smart device with conventional, physical keypad typing. The device's handy design is specifically geared toward supporting users in practice. After all, in applications that call for the collection and input of large data volumes, physical keypads are often still preferred for quick and precise data entry. The CipherLab RK25 is therefore designed to ensure accurate input, even on the move, and to minimize errors in keypad entry. What’s more, it is exceptionally reliable and robust, even in harsh conditions involving rain, snow or dirt. The individual keys can also be configured to execute complex commands such as activating sensors, initiating barcode scans and capturing GPS data.
Key featured:
- Robust design with protection rating IP65
- 4” display Corning Gorilla Glass 3 with multi-touch panel
- Physical keypad for more accurate data input
- Android 7 Nougat
- The 4000 mAh swappable battery keeps the durable productivity going for long shifts in any environment
- Powerful wireless options and versatile data capture functionality
Technical Description
Functionality & Operation |
---|
Indicators |
Tri-color LEDs, vibrator, speaker |
Communication interface |
USB 2.0 OTG |
Memory |
2GB RAM, 16 GB Flash |
CPU Type |
Qualcomm Quad Core 1,4 GHz |
Operation interface |
25 keys, volume up and down, left and right trigger keys, ON/OFF |
Display type |
4" WVGA 480x800, Corning Gorilla Glass 3 |
Operating system |
Android 7 Nougat |
Wireless communication |
Bluetooth®, WiFi |
Expansion slot |
Micro SD Card (SDHC) 32 GB |
Audio |
dual array digital microphine with echo and noise cancellation, speaker |
Touch-screen panel |
capacitive multi-touch |
WLAN Features |
IEEE 802.11a/b/g/n/ac/d/h/i/k/r/e |
WPAN Features |
Bluetooth® Class II |
Optical |
---|
Depth of scan field |
1,5-28 cm |
Sensors |
Accelerometer, proximity sensor, light sensor, e-compass, gyroscope |
Bar code scanner |
2D Imager |
Camera |
8 MPix, with Autofocus, with LED flash |
Electrical |
---|
Main battery pack |
Rechargeable Li-Ion battery 4000 mAh, 3,8V |
Mechanical |
---|
Dimensions |
Width: 73.8mm, Height: 26mm, Length: 168mm |
Weight |
292g |
Environment |
---|
Operating temperature |
-20 to 50°C |
Storage temperature |
-30 to 70°C |
Shock resistance |
300 tumbles at 0,5 m, multiply drops from 1,5 m onto concrete surface |
Storage humidity (non-condensing) |
5 to 95% |
Operating humidity (non-condensing) |
10 to 90% |
Electrical static discharge |
±15kV air, ±8kV contact |
Ingress protection |
IP65 |
Others |
---|
Certifications |
CE, CCC, ANATEL, ErP, NCC, SRRC, REACH, RoHS, WEEE, BIS, WPC |
Driver MICROSCOPE pro software Promica
Driver IJK - šestivstupový převodník
Driver Wilson Rockwell 2000
Driver for files DMO - DMIS
Driver Stahwille Torkmaster
Driver Shanghai Yousheng XK3100-B2+
Driver Heidenhain ND 200 Series
Mobile handheld computer RK95, 38 keys, Android, 2D, GMS, IP65
Driver Mahr Millimar N1700
Interface DBS2, Bluetooth LE
Definition of the structures of the performed activities, their schemes, record of the performance of the activities of their individual steps and workflow management.
Driver CSV
When deploying the driver, it is necessary to configure it using an XML configuration file. The instructions below describe the configuration options.
Location of individual files
The "Palstat.Drivers.CSV.dll" driver is located in the ../CAQdesktop/APL/Drivers/ directory and is part of the update/installation package that you download from our customer portal.
The "Palstat.Drivers.CSV.xml" configuration file must be located in the ../CAQdesktop/CONFIG/Drivers/ directory or in the ../CAQservice/CONFIG/Drivers/ directory if you use the CAQservice (recommended). The default configuration file is included in the installation package ../CAQservice/CONFIG/Drivers/
Driver imports data into the Palstat system according to the set configuration in the file "Palstat.Drivers.CSV.xml"
Driver can be configured to automatically load data into the system
Sample configuration file Palstat.Drivers.CSV.xml
<?xml version="1.0" encoding="utf-8"?>
<Settings>
<Delimiter>;</Delimiter>
<HeaderLinesCount>1</HeaderLinesCount>
<Parameters>
<Parameter Name="Date" Position="1" Format="dd.MM.yyyy"></Parameter>
<Parameter Name="Time" Position="2" Format="HH:mm:ss"></Parameter>
<Parameter Name="PartNumber" Position="3"></Parameter>
<Parameter Name="CharCode" Position="4"></Parameter>
<Parameter Name="MachineCode" Position="5"></Parameter>
<Parameter Name="ActualValue" Position="6"></Parameter>
</Parameters>
</Settings>
Description of parameters
List of parameters that can be set in the driver.
Delimiter |
|
|
item separator (default value is ";") |
HeaderLinesCount |
|
|
number of header lines (default value is "1") |
Parameters |
|
|
parameter settings |
|
Name |
|
parameter name in code (from allowed parameters) |
|
Position |
|
position from which parameter is to be filled (from "1") |
|
Default |
|
default value |
|
Format |
|
format date and time |
|
LowerTolerance |
|
for subtraction "-" (default value is "+") |
|
|
|
|
Allowed parameters |
PartNumber |
|
part number – Číslo dílu |
|
PartIndex |
|
change index – Index změny |
|
PartName |
|
part name (default value is PartNumber) – Název dílu |
|
CharCode |
|
characteristic code – Kód kóty |
|
CharName |
|
characteristic name (default value is CharCode) – Název kóty |
|
MachineCode |
|
machine (machine code in codelist Machines) - Stroj |
|
ActualValue |
|
measured value – Nová hodnota |
|
NominalValue |
|
nominal value - JR |
|
UpperValue |
|
upper limit - HT |
|
LowerValue |
|
lower limit - DT |
|
UpperTolerance |
|
upper tolerance (if not used UpperValue) – odchylka od JR, která dopočítá HT |
|
LowerTolerance |
|
lower tolerance (if not used LowerValue) – odchylka od JR, která dopočítá DT |
|
DateTime |
|
date and time of inspection - default value is current date and time |
|
Date |
|
inspection date (if not used DateTime) - default value is current date |
|
Time |
|
inspection time (if not used DateTime) - default value is current time |
|
User |
|
inspector (default value is IMPORT) - Kontrolor |
|
NestName |
|
cavity name - Otisk |
|
NestNumber |
|
cavity number – Název otisku |
|
Info1 |
|
Info1 |
|
Info2 |
|
Info2 |
|
Info3 |
|
Info3 |
|
Info4 |
|
Info4 |
|
Info5 |
|
Info5 |
Data cable and power source for Zebra TC83
Mobile handheld computer Zebra TC83 with 2D DPM imager, Android
Driver Mitutoyo Formtracepak
Driver Mitutoyo DMX-3 USB
Industrial wireless barcode and 2D scanner
Driver Zwick Hardness Tester
Driver Mahr MarSurf M310 Online
Driver Oestling UMC eco / Pinmark
Electronic shelf label communiaction unit
The router provides a wireless connection in the 2.4GHz band between the E-INK displays and transmits the current data content at regular intervals. Each communication unit can connect 2500 price tags with an approximate range of 25m depending on the operating environment.
The wireless channel number can be set on each router to better optimize traffic with the existing WiFi network.
Electronic shelf label 2.9"
- The display can be updated remotely via two-way communication using the Opticon base station
- 100% content display flexibility and centralized management of all devices and content via Opticon ESL Server Software
- High-contrast display allows barcode scanning outside the display using a standard barcode
- Extremely low power consumption
- Reduces waste, labor costs and minimizes errors
- 2.4 Ghz, 802.15.4 based protocol
- 296 x 128 pixels
Industrial wireless barcode and 2D scanner
A special model of the CipherLab 2564DPM cable-free reader, designed to read Direct Part Mark (DPM) codes, which are codes stamped or etched directly onto the metal surface of the product. With increasing demands for advanced scanning capabilities in many industries such as retail, warehousing and light industrial, CipherLab has designed the rugged 2500 Series handheld reader to suit a variety of applications in harsh environments. The wireless barcode scanners enable barcode scanning and data transmission up to 100m from the base.
For the reader to work properly with the PalstatCAQ system, it must be configured correctly. CipherLAB readers can be configured using QR codes, which can be generated on the manufacturer's website and put the reader into the desired functional state.
Here and in the PDF you will find a pre-made QR-code that corresponds to the configuration:
- Interface: USB VCOM_CDC via Cradle
- Ruling: [CR][LF]
- After loading the QRcode with the configuration, the reader and cradle must be re-paired by reading the barcode on the bottom of the cradle.
Parameters:
- Bluetooth v4.0 Dual Mode with EDR
- 1D and 2D barcode reading
- Direct Part Mark DPM code reading
- Ability to read even poorly readable or damaged barcodes
- Metal lanyard loop for wearing on a belt
- Industrial IP54 protection
- Reading speed up to 578 scans per second when reading 1D codes
- Replaceable battery that lasts up to 24 hours of operation after a charge
- Communication interface according to reader type and settings
- Battery under cover, Lion 800mAh, 2.96Wh
- White-yellow backlight - very fast code reading
- Support for QR codes CZECH in UTF8 - 2D version
This module for the evaluation of product quality according to the VDA 6 part 5 Product Audit methodology serves to verify the product conformity after a check against defined quality requirements. The quality management must perform product audits in relevant production and delivery stages so that their conformity with all specified requirements, such as e.g. product sizes, functionality, packaging or marking, can be verified in the defined intervals.
The purpose of this program is to evaluate suppliers according to defined criteria with the possibility of creating a custom catalogue of evaluation steps. The module allows the printing of the protocol regarding a suppliers evaluation with the possibility of sending this protocol by e-mail to suppliers.
The module is designed for recording, identification, management and distribution of external "print" documents - technological procedures, drawings, standards and customer specifications.
The QSD system enables dynamic creation, comments, approval, management and versions of documents in the electronic form, their distribution and spreading through current computer networks. It has been designed mainly for management of the quality control system, but due to its possibilities it may also be used for management of other kinds of documentation, EMS, technical documentation, documentation according to ISO 45001 Safety at Work, documentation of the HACCP system for the food industry,etc.
The PALSTAT Processes module serves for the identification, management, monitoring of processes and workplaces, as well as for human resource management, identifying the necessary professional competence of employees.
The module serves for electronic signatures of document created in PALSTAT CAQ system. Fully replaces handwritten signature respectively verified signature. Is created to the data message or is logical connected, so it allows verification of the identity of the signed person with relationship with data message. Also including identification of signed person. For this are used digital certificate and a certification authority or network of trust.
The PALSTAT Training program serves human resource management for the registration of workers and their education, training, skills and experience. Furthermore for the determination and description of workplaces necessary for determining employee requirements. SW provides management and documentation of schooling/training/medical examinations with the possibility of effectiveness evaluation and cost of the action.
Driver for PDF protocol import
Self-adhesive labels 10 mm x 10 mm, white PE
Self-adhesive labels 22 mm x 10 mm, white PE
Self-adhesive labels 50 mm x 15 mm, white PE
Self-adhesive labels 50 mm x 35 mm, white PE
TTR ribbon 55mm x 74m, resin, OUT
Driver ATEQ F620 / F610 / F670
Basic information
Gauge |
Devices ATEQ F6xx |
Target use |
Any application |
Data transfer method |
Data is transferred either by pressing the appropriate button on the device or by requesting it from the computer. If the application does not allow direct connection and driver settings, KeyboardDriver can be used. |
Setup
The connection must be made via the RS232 interface with a crossover cable.
Name |
Set |
Baud rate |
9600 baud |
Parita |
none |
Data bits |
8 |
Administration module for measurement database
Pages in reconstruction
Web interface for displaying measured data
Pages in reconstruction
head - Automotive
CRM
Customer Relationship Management |
Engineering
Product - Process Desing Development |
Monitoring
Quality monitoring of production process |
CRM --CRM--
ENGINEERING --ENGINEERING--
MONITORING --MONITORING--
General information
A unique identification of item. Defining the parameters under which it is necessary to search, sort, etc. (Free text fields are renamed by the user.) Information on the number of items in stock, the prescribed min. quantity. If a registered item is a unique piece (eg. Drill) is the basic price of the equipment added to the costs arising from the evaluation of preventive inspections and repairs. The records can also be connected to either a reference, external file or any of these files (PDF, WORD, EXCEL, TIF, etc.)to be saved directly into the Palstat database.
Cables MITUTOYO DIGIMATIC
Connection to other CAQ modules
This module is directly connected to the module "Contacts". Records specified in the module "Contacts" are then displayed in the module "Evaluation of suppliers." It is also connected to module CAQ Palstat "Input Control" from which it draws on and is classified in the supplier evaluation results of the evaluation in terms of quality, timeliness and quantity of deliveries for a selected period. Links to other modules Palstat CAQ are also possible using the "Attachments"
Connection of the Outgoing inspection to modules
A control plan defining the quality indicators is compiled for preparation of acceptance plans for outgoing acceptance procedures.
Possibility to connect a driver for digital measuring instruments and devices.
Connection to program for management of non-conformities of entry acceptances procedures
PALSTAT G8D Report
MSA methods
Software allows analysis processing according to requirements from AIAG, VDA and others:
- RM/ARM - Range method and Average Range Method
- ANOVA Analysis of Variance
- Linearity of measurement system
- Attribute Study
- Methods Cg/Cgk according to Ford, Bosch and VDA
- Measurement uncertainty by EA-4/02
- Measurement and Inspection Processes according to VDA 5
Evaluation of inner non-conformities
The program fully complies with the requirements of standards ČSN ISO 9001, IATF 16949 chap. 8.7 and is fully compatible with the requirements of the automotive industry for dealing with non-conformities using the methodology Global 8D-Method for the problem solving procedure with the possibility of printing G8D forms.
General functions of the Audits module
Audit module CAQ linked to other software modules CAQ Palstat. Individual step management auditing process are: 1. Audit planning - time schedule 2. Audit implementation 3. Storage of findings 4. Results and documents created during the audit 5. Assessment of audit findings. Determination, management and validation of actions. Module includes Register and qualification of auditors in preset database this module
Module structure
- Collection of data from various sources
- Catalogue of defined document samples
- Data saving to the database
- Data filter for search improvement
- Export of archive data
The structure of the main screens SW
Workers, registration of workers, their education, training, skills and experience, appropriate protective equipment.
Workplaces - description of workplaces and job requirements. Organizational regulations.
Plan of action, the management of education and training including documentation of participation, evaluation and cost of individual and all actions.
Matrix - monitoring of employee qualification for given tasks
QSD system Documents administrator
Enables maintenance of any number of structured independent databases or document libraries. When the program is started, the user enters his/her user name and password for the selected database, which provides the document administrators with safe and clear access to only the created documents.
Program structure
Processes
Identification
Creation of working processes including input and output continuity
Workplaces
Workplace description organization chart of company
Interconnection of work places
Requirements definition of work places
General functions of the PALSTAT FMEA module
Classification of processes, faults and causes. Printing of FMEA forms according to AIAG or VDA 4.2. Fast search of faults, causes and their consequences.Determination of remedial measures, monitoring compliance with their deadlines and effectiveness of these measures. Search of remedial measures unfulfilled by a certain date. Evaluation of remedial measures using the Pareto analysis. Connection to the Management of Events and Tasks module for fulfilment of measures arising from the MRP coefficient level.
Possibility to set type of task
Standard task / individual task in the CAQ system
Collective task - task set for more users
Long-term event with a long-term solution deadline
Periodical event repeated in the course of time
Connection of the Input Control to modules
The module includes evaluation or products/materials or suppliers on the basis of evaluation of parameters and quality indicators of individual acceptance procedures. A control plan defining the quality indicators is compiled for preparation of acceptance plans for input acceptance procedures. Possibility to connect a driver for digital measuring instruments and devices. Connection to the program for management of non-conformities of input acceptance procedures PALSTAT G8D
Variable character
Variable regulation can be seen in regulation charts type X-R or X-S eventually X-MR for moving spread. Diagrams allow the setting of different types of regulation limits. Measured data are evaluated according to AIAG SPC, VDA 4 and ISO 22514-2 indexes Cp, Cpk - process capability, Pp, Ppk - process performance or evaluation machine capability Cm, Cmk.
Register of measures
List of gauges
Gauge life cycle
Management of gauges workshop
Internal and external calibration
Costs monitoring for calibrations and repairs
Documentation to the gauge
Planning and register repairs
Reports in modules Palstat CAQ
In each module a report with data from the relevant module - e.g. Lists, Graphs can be seen.. For quicker access reports can be marked as favoured and be made available directly from the module.
General tool info
Tool registration number, Tool type, Tool name, Tool production date, Tool serial number, Tool location centre, Manufacturer, Space for detailed description, Term of tool removal when in defect, Tool condition marking, Other specific items Info 1-9
Basic list of key machines and devices
The list contains basic information on machine/device: Machine registration number, Machine type, Machine name, Machine production date, Machine serial number, Machine location centre, Machine manufacturer, Space for detailed description, Term of machine removal when in defect, Machine condition marking, Other specific items - Info 1-9.The module enables individual items to be renamed. This function enables parameterization of the Preventive Maintenance module according to the conditions and customs of the current maintenance.
Structure of the APQP Project program
CRM Inquiry-Offer Processing receipt and registering of inquiries, preparation of calculation, connecting offers to the Contacts module
Catalogue of Project Activities type models of activities for individual commodities areas, origin of a new product/process, modification procedure
Project Management monitoring of project course deadlines, definition of responsibility for the project/stages/steps
Management of tools and fixtures tasks, selection procedure, monitoring development of tools and fixtures.
Connection of the Process control to modules
For the preparation of control plans for SQC - Process control, the control plan will be processed with the definition of the quality mark.
Ability to connect Driver for digital measuring instruments and machines.
Connection to the program for managing the nonconformities of the process control PALSTAT G8D Stopcards (for detailed description see the MN-100)
Basic list of nonconformities/complaints
Non-conformities may be classified as Customer-related, Internal and Supplier-related. Basic functions of the Complaints module are Record of complaint received (lodged), Determination of immediate action, Identification of defects in products included in the complaint, Analysis of the root cause of the defect, Determination of corrective actions or preventive measures, Monitoring of complaint-related costs, Costs defined by the customer or product liquidation and related to measures taken
General information about PPAP / VDA 2
List of the serial production releases
Basic information on the serial production release process
Definition of control indicators and validated sizes
Record on measurements performed on the released product
Assessment and approval of products for serial production by the supplier, customer
Creation and print of protocols according to the requirements of PPAP/VDA2 methodologies.
Control technical procedures
Basic information on the Control Technological Procedure. Link to the Database of Parts module to add the basic quality signs, sizes and dimensions. Functions to approve a Control Technical Procedure. Possibility to add other information through the annex function. Part tree function to compile the CTR Construction Technological Roster.
Connection of the Product Audit program to Palstat CAQ
Control plan is compiled for preparation of a product audit with a definition of the quality indicator.
Possibility to connect a driver for digital measuring instruments and measuring devices. Evaluation of measured and checked parameters of products.
Product audit analysis according to the VDA 5 methodology using QKZ coefficient.
Connection to the program for management on internal non-conformities PALSTAT G8D stopcards.
Connection of the ERP system with module Parts database
Possibility of individual ordered connection to the information ERP systems of the company management (Helios Orange/Green, Microsoft Dynamics, MFGPro, SAP, MAX, XPPS, K2 ...). Connection can be both sides
Connectivity module
A single database for all competent modules in Palstat CAQ system. Basic information about Contacts can be loaded from ERP system (e.g. Helios, K2, SAP,...)
General information
In addition to the basic information module, documents can be viewed, date validity, storage, classification, class changes etc. the gradual development of these documents can be viewed in Change management
Basic information
Automatic Job order identification can be set. Definition of subject and state of order (In preparation, Active, Archive) is necessary.
Other setting possibilities:
- Time line of order - Initiation, Termination
- Control plan by which evaluation is possible via the In process checking module
- Business partner for which an order is realized
- Total order size and size of production batch
- Other necessary identification
Basic information
This module is designated for the entry of incurred faults in production process during production from a shared fault list and part from the Parts database with the possibility of adding Immediate action including amount. The created record can be printed immediately for example in form Suspended.
Module uses - Regulations
According to methodics requirement "Fishbone" or also popular diagram "Cause diagram and consequence". This methodics was described in VDA 4 or in book "Analysis of root cause" by Björn Andersen and Tom Fagerhaug
Data preparation
In module can be defined individual laboratories (useful for administration more laboratories), their administrators, costs also overhead rates. Further is possible to determined types and resources of laboratory tests with prepared and optional information with types of required outputs/reports. Individual user of module Laboratory can set access for performing the necessary acts/tasks.
CAQservice - configuration management
Suitable for system administrators which can control application configuration from any server and keep it hidden from users.
- Service enables distribution of configuraton for users of system
- Folder CONFIG no longer included LICence or other specific configurations
- Increase operational safety
- Client is connect with running service and this will inform about needed configuration including connection to database
List
The initial screen contains a list of all checklists with the option of filtering, e.g. by the Status field. In the Phase column, it is possible to display the progress of the defined checklist.
Connection of the Product Audit program to Palstat CAQ
Control plan is compiled for preparation of a product audit with a definition of the quality indicator.
Possibility to connect a driver for digital measuring instruments and measuring devices. Evaluation of measured and checked parameters of products.
Product audit analysis according to the VDA 5 methodology using QKZ coefficient.
Connection to the program for management on internal non-conformities PALSTAT G8D stopcards.
Connection to other CAQ modules
This module is directly connected to the module "Contacts". Records specified in the module "Contacts" are then displayed in the module "Evaluation of suppliers." It is also connected to module CAQ Palstat "Input Control" from which it draws on and is classified in the supplier evaluation results of the evaluation in terms of quality, timeliness and quantity of deliveries for a selected period. Links to other modules Palstat CAQ are also possible using the "Attachments"
General information
In addition to the basic information module, documents can be viewed, date validity, storage, classification, class changes etc. the gradual development of these documents can be viewed in Change management
QSD system Documents administrator
Enables maintenance of any number of structured independent databases or document libraries. When the program is started, the user enters his/her user name and password for the selected database, which provides the document administrators with safe and clear access to only the created documents.
Program structure
Processes
Identification
Creation of working processes including input and output continuity
Workplaces
Workplace description organization chart of company
Interconnection of work places
Requirements definition of work places
Document sending from module to Digital signatures
For signing is possible load any PDF document via option New record directly in module. Eventual in preview of print report by icon Palstat send to module for signing. Module that enable use of this function are added and now this function can be used in module Measuring instruments (Calibration), FMEA and Sampling.
The structure of the main screens SW
Workers, registration of workers, their education, training, skills and experience, appropriate protective equipment.
Workplaces - description of workplaces and job requirements. Organizational regulations.
Plan of action, the management of education and training including documentation of participation, evaluation and cost of individual and all actions.
Matrix - monitoring of employee qualification for given tasks
Preparing to use the module - the evaluation of organizations and criteria creation
A selected object must be entered before the evaluation in Contacts and marked as a supplier or customer. The next step is to prepare the evaluation criteria in the form of dial evaluation steps. This is a description of the individual criteria / actions possibly accompanied by the severity of the measured parameter.
Basic information of outgoing inspection
Basic information is available via the information company system by Transfer of information
History of acceptances of the product during outgoing inspection.
Linkage to other modules in PALSTAT CAQ
Module MSA can uses linkage to other modules in the system, especially:
Information regarding dimension of product and tolerance can be used from the Parts database and Control plan modules.
Information about the measurement device in use can be found in the module Measuring instruments.
Basic list of non-conformities/Stopcards
Lists basic information on registered non-conformities, possibility of user setting of items shown in the list and possibility of retrieval according to the defined parameters.
Main function of Audit module
Creating a list of system and process audits. The software module can be stored with external audits, and this may be used to create a uniform database of system and process audits. A list of planned audits for a certain period. Planning of specific audits. Determining the purpose and objectives of the audit, the determination of people and departments that will be examined, dates and timetable of the audit, audit documents, the audit team.
Data collection from different resources
- Scanned documents
- Reports from measuring devices
- Outputs from PDM systems
- OCR outputs
- Outputs from other SW, ERP
- Documents and mails from MS Office
Workers
The list of employees with management employee cards containing basic information about the competence of the worker.
With the possibility of saving externally processed documents contracts, diplomas, certificates, personal documents etc.
Document list
Basic information about controlled documents in the selected database: - document number/designation, - document name, - document type, - document edition index, - document classification, - author and date of creation, - person approving the document and the date of approval, - person releasing the document and the release date.
Further information about the document including tree structure of database and documents in database.
Processes
Identification, definition and management of necessary processes of quality management and determining their relationships by tree form.
Registering, list and management of FMEA
Record of FMEA head: Assignment of a part/product from the PALSTAT Parts module. Deadlines for solution and processing of FMEA. Appointment of the research team. MRP monitoring table of processes and faults with the MRP coefficient rate of the fault risk and priority of measures. Graphical presentation of MRP using Pareto analysis.Management of FMEA review and a record of history and reason
Searching filtration of events and tasks
Tasks can be selected according to specified requirements using the Filter function.
Search result filtration is a list of the tasks found that are displayed in the main window.
Profile function enables users to set an automatic filter.
List and basic information of input acceptance procedures
Basic information on an acceptance procedure may be obtained from the Company Information System through the Information Transfer
Attachment of documents to the acceptance procedure using the function Annexes
History of acceptance procedures for the product
Attributive character
For attributive character a regulation diagram by comparison can be used. Acquired values can be seen in diagram types p, np, c, u. Diagrams for attributive character can calculate regulation limits. Diagrams c and u can be used for more types of faults in one card (summary card) and data visualization by Pareto analysis.
Internal calibration
Calibration planning
Creation of calibration procedures
Traceability of gauges
Tolerances of smooth and threaded gauges
Data connection from gauges
Generation of calibration protocols
Separately triggered reports
Selected reports can be accessed from the Launcher in Palstat CAQ and enable users direct access to lists and results - including data from more resources - without starting the module.
Preventive inspections - preventive tool maintenance
Function for detailed description of individual inspection steps of preventive machine maintenance. The guideline contains basic information: Specification of basic steps, Description of inspection operation, Tools used, Plan of response if a defect or non-conformity of the feature being checked is found, Record performed inspection, frequency and interval information, Information of control parameters and method of measurement, Date of the inspection performed and date of the next future inspection.
Basic list of key machines and devices
The list contains basic information on machine/device: Machine registration number, Machine type, Machine name, Machine production date, Machine serial number, Machine location centre, Machine manufacturer, Space for detailed description, Term of machine removal when in defect, Machine condition marking, Other specific items - Info 1-9.The module enables individual items to be renamed. This function enables parameterization of the Preventive Maintenance module according to the conditions and customs of the current maintenance.
Tasks of the APQP project
Basic parameters of the project tasks, project designation, research team, APQP project start and end deadlines
Project definition using the catalogue of project steps and stages
Project statistics clearly arranged, monitoring of the fulfilment level of the project, stages, steps, milestones
Monitoring of changes in the project, record of changes made in the project, stages, steps
Monitoring of events and tasks using the Management of events and tasks module.
Basic information for the entry of the Process control
Basic information can be attained from the company information system using the information transfer from the ERP system (see detailed description of the process of phase B)
Possibility of recording other detailed - additional information about the process control with the function, Attachments and DMC codes for feedback.
Record on non-conformity complaint
Bookmark to record information on non-conformity and appointment of the research team and also contains basic information: No. of nonconformity, Kind of nonconformity, Subject of nonconformity, Customer claiming nonconformity, Terms to receive and record and settle the nonconformity. Auxiliary module of appendix to give a detailed description of non-conformities, which can contain references to electronic documents such as: Minutes of meetings or Photo-documentation etc.
General information of the performed presentation of a part for serial production release
Report number
Type of PPAP/VDA2 methodology
Number, name and change state
Information on the kind of presentation
Information on the customer
List of the documents presented.
Operation
Window to describe the Operation with indication of the index of the change, name and basic information about the technical control instruction. Possibility to include a drawing. Definition and indication of a special process.
General information of Product audit
General information of the product audit, term of performance, result of the process audit evaluation according to the QKZ coefficient
History of audits performed for the product
Connection of the system to the Parts Database module
The Parts Database module is part of the modules mentioned and is fully integrated as a basic information module for description and specification of parts/products.
Equipment flow
Function for tracking individual pieces unique to specific items (eg. Drill D = 8). Purchase, distribution, receipt, to repair, out of repair, on control, out of control, amortization.
List of partners
Through a user friendly view basic information regarding partners can be found.
Document flow
The module allows document tracking, from it's expiry to who is responsible for it and to whom it was passed on to, under what circumstances including the reason for issuing a duplicate or copy.
Possibilities of setting
In setting process of records entry can be set along with the selection of which field will be required and to secure important information about the fault based on the specific requirements of the user.
Main functions
- implementation and documentation of cause analysis and
- clear saving of all documents and information about the analyse in one place
Additional information
This section includes many text, number and data fields, which can be used for further identification, specification, filter and summary creation etc.
Requirements for tests
System allows input requirements for tests by laboratory workers based on received information or direct input form by taskmaster. For each test requirement based on Type test defined mandatory fields and optional data which taskmaster must state. Part of assignment is priority of requirement important for work planning. Requirement for test is assigned selected laboratory and can be define term of execution.
CAQservice - automation
CAQ Server allows to send prepared reports with current data at a pre-scheduled time. Reports can contain any data from the Palstat CAQ system, including analyzes, graphs and other elements. It is possible to specify the distribution conditions, for example, to avoid sending an empty report if no relevant data exists for a given period. The recipient of the report can be specific users or addresses can be generated dynamically based on data.
Templates
In the module, prescribed steps are defined in phases, so-called templates, where it is possible to chronologically predefine all activities, including the appointment of the team, duration and points to be carried out within the step.
General information of Product audit
General information of the product audit, term of performance, result of the process audit evaluation according to the QKZ coefficient
History of audits performed for the product
Preparing to use the module - the evaluation of organizations and criteria creation
A selected object must be entered before the evaluation in Contacts and marked as a supplier or customer. The next step is to prepare the evaluation criteria in the form of dial evaluation steps. This is a description of the individual criteria / actions possibly accompanied by the severity of the measured parameter.
Document flow
The module allows document tracking, from it's expiry to who is responsible for it and to whom it was passed on to, under what circumstances including the reason for issuing a duplicate or copy.
Document list
Basic information about controlled documents in the selected database: - document number/designation, - document name, - document type, - document edition index, - document classification, - author and date of creation, - person approving the document and the date of approval, - person releasing the document and the release date.
Further information about the document including tree structure of database and documents in database.
Processes
Identification, definition and management of necessary processes of quality management and determining their relationships by tree form.
Main screen
View documents, which are/were determined for implementation digital signature with filter possibility (section Filter). In right side is displayed preview of marked document.
Workers
The list of employees with management employee cards containing basic information about the competence of the worker.
With the possibility of saving externally processed documents contracts, diplomas, certificates, personal documents etc.
Preventive instruction
Function includes: control instruction cards, inspection planning, evaluation of controls. Checks can be planned according to time spent. To check the cost of a preventive control when evaluating control it is possible to enter information about the duration of the inspections and financial costs.
Preparing to use the module - Evaluation in catalogues
After determining the evaluation steps used in the evaluation it is necessary to create catalogue of individual evaluation. They consist of individual evaluation steps, it is possible to compose different catalogues for different types of evaluation - for example, according to the importance of different suppliers (production materials / services, etc.).
Control steps of Outgoing inspection
Processing of Outgoing inspection according to processed control steps and scores of individual quality attributes.
Evaluation of variable quality attributes
Method selection
A newly created analysis can be chosen from the available methods in the MSA module. A method is assigned parameters which are designed by the selected method e.g. number of Controllers, number of Samples etc.
Record of non-conformity Stopcard
Bookmark for the recording of information on a non-conformity and appointment of a research team. Determination of Emergency/immediate measure, Temporary measure, Record of fault/non-conformity/connection to the central numerical list. For detailed description of faults/non-conformities there is a possibility to attach an additional module of annexes
Determining a system for evaluation
A ranking system should be prepared to evaluate the audit. Evaluation can be determined in the "Tools" menu - "Evaluation" - Evaluation of the system and process audits in accordance with VDA regulations are uniform according to formulas determined by individual laws by Palstat. For auditing systems that do not have a set list of questions, a system for evaluating individual questions to determine user can be created.
List of documents in database
List of documents allows easy browsing of the database of documents. Lists can be filtered, documents classified into groups and sorted by arbitrary criteria.
Workplaces
Workplace description to define basic requirements for the competence and training required in all areas including quality management, professional skills and safety at work.
Possibility to save the attachment to a document for a detailed description of the functional workplace.
Possibility to display organizational chart on the basis of defined departments and their subordination.
Document history
Information on previous versions of the document including their full wording, valid distributed documents according the distribution list, documents in the procedure dealing with comments, documents in the period of creation.
Workflow of processes
A tool for creating and editing process flow
Workflow Business Processes
Continuity between processes
Ability to create graphical process flow
Fulfillment, archiving, evaluation of tasks
The task is handed over to be validated by the actual time spent on task processing and its verification.
Parameters for display of events and tasks enable you to browse those designated and also their combinations (if any) on the list.
Control steps of the Input Control
Processing of the Input Control according to the processed control steps from the PALSTAT CTP module and point evaluation of individual quality indicators
Evaluation of variable quality indicators
Testing data
Software allows testing of measured data in regulation diagrams (trends, runs). Software includes graphical tools for testing data samples to various distributions, Box plot diagram, QQ-plot diagram, autocorrelation, analysis of distribution and other. These tools help search definable causes, succession and addition in measured data.
Calculation during calibration
For internal calibrations can system automatically perform tolerance calculations
Smooth gauges acc. to ISO 286 and ČSN 25 3102
Thread gauges acc. to ISO 1502 and ČSN 25 4108
ANSI/ASME thread gauges
Calipers according to DIN862
and uncertainty in calibration type A and B in accordance with EA 4/02 and ČSN ISO 14235 1-3 GPS
Editing reports
Special requirements for input data - e.g. simplified starting preventive maintenance or record of fault - can be prepared reports with input possibility for some users. Recorded data have written direct into relevant module in Palstat CAQ.
Tool service life
The ability to plan inspections based on usage of service life is to be monitored. The most frequent way of monitoring service life is debited life based on a copy of the "paper cards". Lifetime consumption is, however, also possible to monitor in cooperation with the ERP system on the basis of production rendering.
Planning of preventive tool maintenance
This function plans a list of preventive inspections/ checks and control procedures of preventive maintenance of Tools; therefore they are pre-defined in the bookmark of Preventive Maintenance Guideline. This list may then be printed in the forms created using the printed output generator.
Management customer relations, Module of Inquiry-Offer Processing
Receipt of an inquiry and registration in the PALSTAT Project APQP system
Inputs/customers requirements
Objectives of proposed new product process
Assessment of the feasibility of the requirements of the customer project ordering party
Assessment of technical and economic analysis of product/process production
Price calculation preparation/ Preparation and delivery of offer
Monitoring of offer validity / Customer response
Release of contract for implementation / specification of a new product project.
Control steps in connection to the control plan
Processing of the process control according to edited control steps and point evaluation of the individual quality characters
Evaluation of the variable quality characters by using a graphical representation
Record and monitoring of costs of the compliant non-conformity
Bookmark for monitoring of costs related to complaints caused. Classification of costs: Costs required by the customer (penalties, fines, extra work, etc., Costs to remove non-conformity (material,...) or immediate measures (travelling expenses, sorting, extra assembly work, etc. Costs of measures removing the cause of the defect. Kinds of costs may be set by the user.
Submission
Determination that the presentation level is fully in compliance with the requirements of PPAP point 1.4.1/ VDA 2 point 7.
Operation parameters
Window to describe Operation with indication of the index of the change, name and basic information about the control technical instruction. Possibility to include a drawing and definition and indication of a special process
Product audit control steps
Performance of the product audit according to prepared control steps in the Audit Plan module
Evaluation of individual quality indicators according to the VDA 6.5 methodology and QKZ parameter calculation
Basic information
List of parts and products with a possibility of a tree structure of printed outputs. Basic database of parts products and their specifications, sizes, information related to the quality serving for the processes of the computer aided system CAQ
List of employees
Further partner information can be recorded such as employees including basic information about the person (mail, phones, function,...)
Printing
Get an overview of the documents contained in the Preview print report with instant printing or saving in electronic form.
Transmission to other modules
The Fault notification module requires the installation of G8D Report or Complaints modules. Based on the setting of parameters for transmission (Number order, Type of complaint etc. created records can be transferred into other modules. In these modules further evaluation (e.g. establishing corrective action, effectiveness monitoring, fault analysis or costs evaluation) can be achieved.
Preparation for module use
Employees assesment involved in analyse
Employees are loaded from main Users database - separate module in Palstat CAQ
Database assesment of cause
Causes are defined in separate database in the Palstat Launcher using the appropriate module (Complaints, FMEA,...)
List of Job orders
Column order can be defined by each user. All fields can be filtered, shift, group. Lists can be printed or exported to types of documents (XLS,PDF,HTML etc.)
Planning work in laboratory
Based on accepted test requirements, administrator of each laboratory can perform work planning. This involves assigning tests to individual laboratory staff with regard to their capacity as well as setting the date and time of the test. Scheduled examinations are available to lab workers who can work on them.
CAQservice - notifications
For specific actions in the Palstat CAQ modules (e.g. task creation, document approval and many others), reports can be prepared and sent immediately to the affected users affected by the action. These reports can contain information about implementation of the action, if necessary all detailed information from the data entered in the system. Event notifications can also be sent via SMS.
Detail of checklist
Divided into five sections:
1. Detail of checklist
2. Tree of checklist
3. Information about phase
4. Information about step
5. Detail information about step
Product audit control steps
Performance of the product audit according to prepared control steps in the Audit Plan module
Evaluation of individual quality indicators according to the VDA 6.5 methodology and QKZ parameter calculation
Preparing to use the module - Evaluation in catalogues
After determining the evaluation steps used in the evaluation it is necessary to create catalogue of individual evaluation. They consist of individual evaluation steps, it is possible to compose different catalogues for different types of evaluation - for example, according to the importance of different suppliers (production materials / services, etc.).
Printing
Get an overview of the documents contained in the Preview print report with instant printing or saving in electronic form.
Document history
Information on previous versions of the document including their full wording, valid distributed documents according the distribution list, documents in the procedure dealing with comments, documents in the period of creation.
Workflow of processes
A tool for creating and editing process flow
Workflow Business Processes
Continuity between processes
Ability to create graphical process flow
Section Signature
It allows defined graphical signatures with possibilities of definition Profiles where can be predefined position od signature/stamp in signed document.
Workplaces
Workplace description to define basic requirements for the competence and training required in all areas including quality management, professional skills and safety at work.
Possibility to save the attachment to a document for a detailed description of the functional workplace.
Possibility to display organizational chart on the basis of defined departments and their subordination.
Supplier evaluation
1. Establishment of evaluation and determination of the reporting period of evaluation.2. Selection of the evaluation team.3. Own evaluation, which takes place according to defined criteria. 4. Total average rating is calculated from the individual steps evaluated with regard to their fixed meaning. 5. This module enables printing of record ratings with the possibility of sending this e-mail alert to representatives or to be directly assessed.
Evaluation of measured values
The basic statistical evaluation using parameters
o x average value
o s - standard deviation
o Max the maximum measured value
o Min the minimum measured value
o Cp, Cpk
Graphical evaluation of measured values
Entry of measured values
Based on the chosen method a table is prepared for the entry of measured values. Some methods allow the entry of reference values for each sample. Measured values can be loaded by drivers into the PALSTAT CAQ system from digital devices or machines.
Determination of cause
Determining and evaluating the basic cause of the problem through comparison of all possible causes arising from the problem description, and verification of the data. Ensuring a point in the process where the problem should have been found and identifying it's point of escape and verifying that the point is correct. Ensuring isolation of this point from processes.
Creating questionnaire catalogues
It is critical for audit planning to prepare the creation of questionnaires / check-sheets. They are formed in a database "Catalogue". Catalogues for other binding regulationss can be created by the user of the software based on the structure of the individual processes audited. Without a prepared catalogue audit planning is impossible. The structure of catalogues are with ordinary levels: Product - element / process - the question. It is is necessary to assign the selected rating in the catalogue.
Catalogue of documents
- Document model definition
- Document description with the definition of change index (review)
- Document Work-Flow setting of access of departments and users to the stored document
- Description and definition of the document structure
- Setting of the interval for storage or shredding according to ISO standard requirements, Acts on archiving and accounting
- User definition of description using fields Info 1-5 with a possibility of custom definition
Action planning and monitoring - Matrix
Possibility of establishing schooling card or training with a record of basic information about required action.
The list of all actions, schooling / training / medical examinations with the possibility to search eg. by state of action using function according to various parameters.For parameters is determined Tab Matrix with data vizualization in Pivot grid
Document text
The internal text editor enables creation of documents directly in the QSD environment, or transfer of texts from a text editor (Word using the RTF-format). The following parts of the Microsoft Office may be used for creation, management and filing of documents. This function enables to attach a document in the format in any program for the MS Windows e.g.: PowerPoint, PDF, Visio, various CAD/CAM documents.
Work places
Description of work places with definition of the general requirements for professional qualifications and required training events in the field of quality management, professional expertise and workplace safety. Possibility of connecting attachments to the descriptions of work places.
Module printed outputs
Module for printed outputs of forms processed by FMEA according to the requirements of automotive industry
AIAG and VDA 4.2.
Attachments
Function to store and archive the documentation related to a solution for an event/task
Archives of attachments or processed attachment may be stored in the Attachments archieves using this function.
Evaluation of measured variable quality indicators
Evaluation of basic statistical parameters
x average value
s - standard deviation
Max maximum measured value
Min minimum measured value
Cp, Cpk, Pp, Ppk
Graphical evaluation of measured values
Chart with measured data
Histogram
External calibration
Planning, issuing and revenue from calibration
Calibration lists in the attachment
Calibration costs
List of calibration laboratories
Monitoring of certificate validity
Online assignment of laboratory calibration
Dashboard and presentation
Larger amounts of reports can be organized in Dashboard form, or automatically as a slide-show presentation. These options are particularly suitable for unattended visualization systems, such as in the production of screens and the like.
Mass planning
The function is intended to plan preventive controls. You can search for tools on within a certain period and perform preventive maintenance checks on these individual tools collectively. Is it possible to print tool lists (possibly with a description of the steps), which are designated for control.
Mass planning
The function is intended to plan preventive controls. You can search for devices which are in a certain period and perform preventive maintenance checks on these individual devices collectively. Is it possible to print machine lists (possibly with a description of the steps), which are designated for control.
Project Management monitoring of the project course deadlines
sources workers ensuring activities in the project stages/steps, time schedule terms of fulfilment of stages/steps, budget finance for stages/steps, description of project activities in stages/steps, review of the project course milestone, review step/assessment or project work and activities progress, project documentation registration and management of tasks in electronic form, direct connection to PALSTAT CAQ modules. Monitoring of the project course, systematic monitoring of the level of fulfilment of individual project stages/steps, time monitoring of the hours of individual project stages/steps
Evaluation of measured variable quality characters
Evaluation of basic statistical parameters
x average value
s standard deviation
Max maximum value measured
Min minimal value measured
Pp, Ppk
Graphical evaluation of measured values
Line chart of measured values
Histogram
Non-conformity/complaint settlement
Bookmark to settle non-conformity using Global 8 D methodology Method for the problem solution procedure with a possibility to print G8D-Reports. Possibility of tree presentation Part-nonconformity/defects/causes/measures. The module requires specification of causes of defects found and their removal using remedial measures. Preventive measures are assigned according to Global 8D.
Documentation
For a more detailed description of the sampling process it is possible to attach to the Document module, where you may enter references to electronic documents, drawing documentation, measuring machine protocols etc.
Work sheet
In work sheets Equipment (Measures, tools,...) can be added. Sheets are created in Palstat view. Printing for sheet creation including e.g. more pictures can be used in connection with Microsoft Word. In this case sheets are not on the server but are saved in the Palstat database. Headings and footers can be loaded from the Control plan module. (Paper and electronic documents must be the same).
Evaluation of measured values
Basic statistical evaluation using the parameters
x average value
s - standard deviation
Max maximum measured value
Min minimum measured value
Documentation
Specifications/Sizes-quality indicators. Basic information about the sizes and quality indicators of parts with designation of critical characteristics, with a detailed description of characteristics, with a possibility to attach a drawing in the Jpg, Bmp, Tif and other formats.
Mass planning
The function is intended to plan preventive controls. You can search for devices on which are in a certain period and perform preventive maintenance checks on these individual devices collectively. Is it possible to print lists (possibly with a description of the steps) , which are designated for control.
Functionalities
- Display of partner used in the Palstat CAQ system (e.g. how many complaints have been dealt with by a customer or how many products, parts supplies concrete supplier,...)
- Functionality Communication allows the registry of basic information regarding phone calls with any partner in the database
- Register of partner according to industry
- Register of a plant production, if the partner is focused in more industrial areas.
Process implementation
1. Creation of record, definition of consequence and other identification of solved problem 2. Main Causes assessment of solved problem (tree branch diagram for example according to Shewhart process - 6M) 3. Brainstorming all available causes and their addition to the diagram. 4. Evaluation of the severity of individual causes through points system. 5. Analyse of cause identification and assessment of most likely root cause.
Implementation and test results
As long as the tests are carried out, the partial procedure and results can be recorded in the system if desired. Taskmaster may therefore have an overview of its implementation. The final test result is appended to the test in accordance with the required output type. The test results can be processed as controlled documentation to prevent unwanted or non-systemic changes in documents.
CAQportal - portal for external calibration
CAQ Server module includes communication with external calibration portal at https://qp.palstat.net. The portal allows to share selected meter data with calibration service providers and transfer electronically signed calibration protocols from an external laboratory to the operator's database. It is this possible to save a considerable amount of manual work when writing external calibrations and storing calibration reports.
- Flawless and fast data exchange between users and the calibration company.
- Save work when writing calibrations.
Data collection from measured devices
Data can be transmitted to SPC transmitted from many digital devices. Routine devices - calipers, height gauges etc. can be used directly to load values. Measured automats, 3D Machines and similar devices can all be loaded in one time from TXT, CSV or DFQ files.
Evaluation of measured values
Basic statistical evaluation using the parameters
x average value
s - standard deviation
Max maximum measured value
Min minimum measured value
Supplier evaluation
1. Establishment of evaluation and determination of the reporting period of evaluation.2. Selection of the evaluation team.3. Own evaluation, which takes place according to defined criteria. 4. Total average rating is calculated from the individual steps evaluated with regard to their fixed meaning. 5. This module enables printing of record ratings with the possibility of sending this e-mail alert to representatives or to be directly assessed.
Document text
The internal text editor enables creation of documents directly in the QSD environment, or transfer of texts from a text editor (Word using the RTF-format). The following parts of the Microsoft Office may be used for creation, management and filing of documents. This function enables to attach a document in the format in any program for the MS Windows e.g.: PowerPoint, PDF, Visio, various CAD/CAM documents.
Work places
Description of work places with definition of the general requirements for professional qualifications and required training events in the field of quality management, professional expertise and workplace safety. Possibility of connecting attachments to the descriptions of work places.
Definition of preset databases
For primary work with module is necessary defined preset databases:
- Document types e.g. Calibration protocols, Sampling issue
- Document states for each document type can be defined N valid state for Signed or Unsigned documents and for following selection
- Rights necessary for right definition (access) which users (groups) with what authority for different Types document can work for document type
Action planning and monitoring - Matrix
Possibility of establishing schooling card or training with a record of basic information about required action.
The list of all actions, schooling / training / medical examinations with the possibility to search eg. by state of action using function according to various parameters.For parameters is determined Tab Matrix with data vizualization in Pivot grid
Spare parts
Spare parts lists with information about the price, the minimum necessary number and the actual number of stock. In parts it is possible to track purchases, expenditure is implemented dispersing the repair. It is possible to use a fixed price of the replacement part, or average cost. Parts can be assigned to designated instruments. Movements of spare parts can be communicated to the ERP system users.
Mass evaluation
SW allows the user to set up a mass assessment for a specific period for the entire group of suppliers.
Evaluation of Outgoing inspection
The possibility of evaluation according to product and customer
Results of analysis
After entering the data the results of the measured process analysis can be shown. Each method has indicators dependent on its method (Cg, Cgk, GRR, ndc, Qmp and others).Statistic indicators (R, X, LCL, UCL, ...) are also available.
The entered data can be visualized using a range of graphs and analytical tools.
Evaluation of corrective and preventive actions
Corrective actions remove the basic cause of the problem, Preventive actions are taken to prevent the current problem from occurring repeatedly. Actions (remedial/preventive) have an assigned responsibility for their fulfilment and these measures are both registered and monitored from the viewpoint of deadlines.
Audit plan
Enter general information about the audit/assignment date of the audit:
- Determining the type of audit and method of execution
- Entering purpose, reason for the audit
- Assign reference documentation
- Distribution workers engaged in the audit
- Determining the chief auditor and auditors.List of persons and departments audited
- Setting a timetable for the audit
Filtering retrieval of documents
- Filter for the retrieval of documents according to specified parameters
- Definition of user filter settings for automatic retrieval of data and documents
Action Card
Planning and documenting the course of schooling / training / medical examinations. Possibility to print the list of participants with training curriculum. The participants of the actions are connected individually or collectively according to workplaces or centres.
It is possible to plan and monitor the participation and costs as well as an evaluation of actions based on participants material.
New documents
Function for information and receipt of new/amended documents according to the client distribution list.
Organizational chart of departments
Possibility of structured organizational chart of departments and consequently the entire company.
Function for the visualization in tree structure and organization of the various departments within the company.
Determination of the responsibilities and powers of individual work places.
FMEA - Reporting
Module for analysis, the search has been processed FMEA according to parameters:
- Unfulfilled corrective action
- Processes, systems
- Critical RPN
- Defects
- Causes
Calendar
Tasks can be clearly viewed in the calendar. Displayed tasks can be easily filtered by workers.
Calendar views are optional, there is a monthly, weekly, daily calendar or timeline.
Evaluation of input acceptance procedures
Possibility to evaluate acceptance procedures according to the product
Possibility to evaluate acceptance procedures according to the supplier
Measured station
The SPC module includes a single module Measured station, what allows user friendly data collection by an operator. This procedure must be prepared by the measured plan. An operator is guided in the software to the correct data collection, by hand or by connected devices and to any response to contravention of regulation limits. Measured station can guard period limits between measuring with visualization.
Gauges workshop
Gauges workshop with or without attendance
Identification of users by attendance cards
Marking of gauges by DMC, RFID etc.
Connection to stackers (paternosters)
Record about issuing / revenue of gauge
Monitoring about calibration validity
Web access
Generated reports can be accessed in website form - Intranet or Internet. Reports can be shown on company Intranet via data from Palstat CAQ or access for external partners to selected information can be arranged without booting Palstat CAQ system.
Spare parts
Spare parts list with information about the price, the minimum necessary number and the actual number of stock. In parts it is possible to track purchases, expenditure is implemented dispersing the repair. It is possible to use a fixed price of the replacement part, or cost averaging. Parts can be assigned to designated instruments. When the movements of spare parts can be communicated to the ERP system users.
Mass planning
The function is intended to plan preventive controls. You can search for devices which are in a certain period and perform preventive maintenance checks on these individual devices collectively. Is it possible to print machine lists (possibly with a description of the steps), which are designated for control.
Graphical model of the project course using Gantts line segment diagram.
a graphical representation of the project by using Gantts line segment
Longterm evaluation of the process control
Possibility of evaluation according to the product, time period, range of process controls
Immediate response to a reported complaint
Record of the type of measure taken after the complaint has been reported, with the assignment of responsibility for the measure taken immediately. Immediate assignment of costs of the measure taken. Type of measure common numerical list with G8D module. Responsibility for the measure taken. Required term for the measure to be taken. Inclusion of the measure in further monitoring.
Record of the measured values
Function to record, document and save measurements of quality indicators and sizes (entered manually in the PC).
Dynamic controls
In this module tables for dynamic control plans can be made. These plans serve to check the evaluation of modules for quality monitoring. It is also possible to define infrequent or random checks by number or checks or days.
Evaluation of Product audit
Evaluation of individual quality indicators according to the VDA 6.5 methodology and QKZ parameter calculation
Quality characteristics
Define quality requirements vary and attribute elements (dimensions, norm requirements a test etc.) Description and marking of critical parts including graphical view in JPG format. These elements are used in module control plan, import to Sampling, MSA, FMEA etc. For use in "approved control plan there is closed editation of these elements including the possibility of deletion.
Ishikawa diagram
Cause analysis can be viewed in Ishikawa diagram form.
Data analysis
Test data also serves as the basis for all analyzes. It is possible to monitor not only a number of different types of tests, but also time and cost, broken down by laboratories, taskmasters or types of tests. By using links to other Palstat CAQ modules, it is possible to analyze test quantities and prices also with regard to registered parts, customers or suppliers, centers and other indicators.
Register of certificates
For each supplier it is possible to keep records of their certificates / accreditations including monitoring their validity.
CAQweb - report access on Web
Reports prepared in module Reporting can be made available to users on intranet. Data from system can be available to other workers even without direct access to the system. Web reports can be made available to both authenticated Palstat CAQ users and to all Active Directory authenticated users without having to create an account in Palstat CAQ. Web reports can also be made available to workers with external network access.
Evaluation of Product audit
Evaluation of individual quality indicators according to the VDA 6.5 methodology and QKZ parameter calculation
Mass evaluation
SW allows the user to set up a mass assessment for a specific period for the entire group of suppliers.
New documents
Function for information and receipt of new/amended documents according to the client distribution list.
Organizational chart of departments
Possibility of structured organizational chart of departments and consequently the entire company.
Function for the visualization in tree structure and organization of the various departments within the company.
Determination of the responsibilities and powers of individual work places.
Action Card
Planning and documenting the course of schooling / training / medical examinations. Possibility to print the list of participants with training curriculum. The participants of the actions are connected individually or collectively according to workplaces or centres.
It is possible to plan and monitor the participation and costs as well as an evaluation of actions based on participants material.
Repairs
The function is intended for the registration and evaluation repairs. When evaluating the repairs it is possible to add spare parts that are automatically debited from the warehouse of spare parts. To control the cost of repairs is also possible when evaluating corrections to enter information about the duration of the repairs and costs.
Overviews, outputs
The module contains a number of features, information about how to use the results of the evaluation. There is a function "Reports", where you can define the data selection using different scoreboards. These results can also be sorted into trends for the selected period.
Dynamic inspection
The Outgoing inspection module allows the processing of dynamic controls based on the standards ISO 3951 and ISO 2859, or using their own defined admission criteria and transition.
Setting the rules of dynamic inspection runs in Control plan module
Reports
One of the components in the MSA module is a series of print reports prepared for different methods. The reports are blank and values can be input by hand. Reports are available in foreign languages (English)
Print reports can be modified or created according to each customer's requirements in the print report editor.
Evaluation of non-conformities using PARETO analysis
Evaluation of non-conformities using a selection of criteria, this module can be connected to the Reporting module. Output can be standard or custom prints.
Connection to other modules in Palstat CAQ
Possibility to connect to other modules in Palstat CAQ:
With the "Attachments" specific audit records in other audit modules can be connected. These records can be evidence of functionality, system downtime or process. Connection for accounting purposes and tasks of discrepancies found during auditing with modules Tasks and Global 8D Report in PALSTAT CAQ system.
Back-up of stored documents using the function
Backup and archiving of data and documents on CD/DVD with further access to these documents through the media archive.
Software includes a tour for improved backup and media management.
Costs monitoring, Action evaluation
Planning and documenting cost of the action.
It is possible to carry out evaluation of the action according to selected indicators.
Client documentation
Module enabling clients (users) of the QSD system to register to the system database and to view documents according to the valid distribution lists, send comments to the document author, printing of non-controlled copies from the internal text editor the user may print the document with a pre-defined heading Non-controlled copy. Function for information and receipt of new/amended documents according to the distribution list for the client.
FMEA analysis processing
Preparation of Workflow block diagram analysis of system risks / design / process / in tree structure. Identification of all characteristics or product, process technologies relevant to each operation. Evaluation of faults, causes and effects by means of these criteria: - Fault severity - (S), - Fault occurrence - (O), - Detection (D), - Calculation of the Risk Priority Numberr (RPN), - Determination of measures for high RPN numbers with responsibilities for these measures
Automatic monitoring of assigned tasks
The user can be alerted to a task by a task pop up without running the Tasks module. It can then highlight new tasks, task modification or tasks for verification. From the window, you can quickly view the current list of tasks and run the Tasks module. To receive the task pop-up the user is recorded directly to the task.
Dynamic inspections
The Incoming inspection module allows processing of dynamic controls based on the standards ISO 3951 and ISO 2859, or using their own defined admission criteria and transition. Setting the rules of dynamic inspections runs in Control plan module.
Collective evaluation
Measured data for more characters or parts can be seen in an arranged collective evaluation. The evaluation can be done using different parameters (time period, operator,...). It allows quick orientation and finds characters which are important for production.
Marking of gauges
Datamatrix (DMC) on gauge direct or sticker abrasion resistant
Read of reader, by mobile phone from list of gauges
Movement in internal / external calibration
Issuing and revenue in Gauges workshop
Information vizualization about gauge for user
RFID marking can be used
Information about gauge in mobile phone
Automation
Prepared reports are possible to use as an automatic form sent by email at a prepared time period. Data in these reports are in this case actual to dispatch time. Reports are sent to designated email addresses or to addresses taken from reports.
Repairs
The function is intended for registration and evaluation of repairs. When evaluating the repairs it is possible to add spare parts that are automatically debited from the warehouse of spare parts . To control the cost of repairs is also possible when evaluating corrections to enter information about the duration of the repairs and costs.
Spare parts
Spare parts list with information about price, minimum necessary number and the actual number of stock. In Parts it is possible to track purchases, expenditure is implemented dispersing the repair. It is possible to use a fixed price of the replacement part, or the average price. Parts can be assigned to designated instruments. When the movements of spare parts can be communicated to the ERP system users.
Control station
A part of the Inprocess inspection is also a separate module Control station. This module enables a simple way of data entry by the operator and can be operated on devices of the "Tablet" type.
It is possible to enter and evaluate the acceptance here. Alternatively, evaluate the acceptance specified in the basic part of the module. Unevaluated acceptances are displayed.
Final report and printing PPAP / VDA 2
Function to evaluate performed assessment of readiness for serial production
Printing of forms according to the requirements of PPAP, VDA 2 methodologies
Possibility to edit and modify printed outputs by the user according to customer requirements.
Control steps
This function is determined for the definition of control steps according to IATF 16949, AIAG/APQP, VDA 4.3 and customer requirements. Steps description is referenced with parameters from the Parts database module or parameters for Operation. Besides basic functions (Step description, Methodics, Size sampling to check, Plan reaction, etc.) is a more detailed definition of control steps for evaluation and record.
Print of Product audit forms
Printing of the form according to VDA 6.5 requirement
Possibility to create users custom form templates
Module
The module function serves to connect to the other system modules, where the designated part is used with a possibility of viewing the selected module.
Designation of root cause
Designation of root causes are shown in Pareto diagram in this module.
Reporting
Using the Reporting web module can be selected analytics and reports directly accessed by any user directly on the company intranet or sent by email. This ensures not only the immediate availability of data to those users who need them for further work, but also reduces the administrative burden of laboratory staff on reports and analyzes.
Searching - working places
Work places can be searched for by many parameters:
The name of the place
Category
Numbers catalogue of workplaces
Resorts
Division
Process input
and many others.
CAQapi
Using module CAQ Server can be accessed API system Palstat CAQ. This API allows access data from external systems and perform selected actions. Interface is based on the web REST API and data can be processed in any system. Due to the scope of the Palstat CAQ system, the API does not currently make the complete database available but the scope of the available data is constantly expanding. Client requests are handled via IIS server or CAQ server via the HTTPS interface, optionally HTTP in a structured request and JSON response.
- Possibility of data visualization in own external system.
- Designed for IT professionals who know how to work with the API.
- We offer customers the ability to support implementation for the environment (C #, ASP and PHP)
- Connection to the Palstat CAQ system via API is available to all customers who purchase required LICENSE
Print of Product audit forms
Printing of the form according to VDA 6.5 requirement
Possibility to create users custom form templates
Overviews, outputs
The module contains a number of features, information about how to use the results of the evaluation. There is a function "Reports", where you can define the data selection using different scoreboards. These results can also be sorted into trends for the selected period.
Client documentation
Module enabling clients (users) of the QSD system to register to the system database and to view documents according to the valid distribution lists, send comments to the document author, printing of non-controlled copies from the internal text editor the user may print the document with a pre-defined heading Non-controlled copy. Function for information and receipt of new/amended documents according to the distribution list for the client.
Searching - working places
Work places can be searched for by many parameters:
The name of the place
Category
Numbers catalogue of workplaces
Resorts
Division
Process input
and many others.
Costs monitoring, Action evaluation
Planning and documenting cost of the action.
It is possible to carry out evaluation of the action according to selected indicators.
Summary, overview, outputs
The module contains a number of options to retrieve information and convey it outside of the Palstat CAQ system. There is the Report feature, where you can either create custom outputs or define your own in a user opened report editor reports. It is also possible for the customer to form a special custom report using the Reporting module (part of Palstat CAQ).
VDA 5: Capability of Measurement Processes
One of the methods in the MSA module is VDA 5 2.edition Capability of Measurement Processes. When entering analysis data into VDA 5 it is possible to chose one from the prepared types of measured processes with a combined model which defines the influence of uncertainties on the measured process. Results of VDA 5 analysis are: - Uncertainty of measured device Ums and coefficient Qms - Uncertainty of measured process Ump and coefficient Qmp - Least measured tolerance Tmin-Ums / Ump
Identify and manage actions based on non-compliance findings in the audits
The list "Actions" serves this purpose for each question. The total registration of all the measures set out in all audits is on the list of measures. The list is used for orientation of the measures specified in one or more audits.
Protected data
Selected data can be protected by securing access to certain information for HR workers only such as ID number, health status, salary conditions etc.
Web client for reading documents
Settings are possible via a web browser for simplified access to documents. The user is shown only the documents specified for him according to the distribution list.
For faster retrieval, the possibility of filtering, sorting into databases, document categories.
Preview of the document for immediate display, eg at the workplace.
Searching - working places
Work places can be searched for by many parameters:
The name of the place
Category
Numbers catalogue of workplaces
Resorts
Division
Process input
and many others.
Reports and outputs
This module includes many prepared print reports in English. With the help of print editor the user can create their own print reports with many types of graphs, data and calculations in SPC. Using the Reporting module (Palstat CAQ included) summary reports for weeks or months reports or online visualisation measured data can be created.
Outputs and reports
Module includes reports used for faster finding required information. System can be expanded about automatically send information by e-mail e.g.:
Forthcoming calibration
Gauges without validi calibration
Information about passed calibration
Calibration schedule for external laboratories
and many others
Creating custom reports
Reporting Designer allows the creation of custom reports above SQL database in Palstat CAQ, copying and editing of existing reports. When creating reports a variety of visual and functional features e.g. Tables, graphs, calendars... can be used.
Summary, outputs, reports
The module contains a number of options to retrieve information and convey outside of Palstat CAQ system. There is the Reports feature, where you can either create custom outputs or define your own in a user opened report editor. It is also possible for the customer to form a special custom report using the Reporting module (part of Palstat CAQ).
Repairs
The function is intended for the registration and evaluation of repairs. When evaluating the repairs it is possible to enter the spare parts that are automatically debited from the warehouse of spare parts. To control the cost of repairs is also possible when evaluating corrections to enter information about the duration of the repairs and costs.
Print reports
This module includes many possibilities for the conveying of information from database into paper form. In the module print reports are prepared or each user can define according to their requirements. Also, a special customer summary can be created with the Reporting module (Palstat component).
Lists, Part tree, outputs and reports
This module serves to create part trees and can be connected with some outputs, reports etc. Including many possibilities about basic information used in the Palstat system. It can be used to prepare reports or define customer requirements. Special customer requirements (view, list) are created in the Reporting module.
Connection to other modules in Palstat CAQ
Using the "Attachment" function it is possible to:
- Relate modules in SW Palstat CAQ (e.g. Complaints, G8D Report, Audits, FMEA)
- Apply assessment documents with analysis (analysis reason, meeting points, support materials for analysis)
Preset databases
The forming of key faults and causes into three levels together with the Global 8D Report module and Complaints
The ability to write in three languages, with the consequent formation of FMEA language versions
Definition of preset databases for easy processing of FMEA
Mobile application
Internal disagreement can be created via mobile application by inserting of Source, Image, Fault, Part number and detail description about problem. For use has to be purchased function CAQ Server.
Web client for reading documents
Settings are possible via a web browser for simplified access to documents. The user is shown only the documents specified for him according to the distribution list.
For faster retrieval, the possibility of filtering, sorting into databases, document categories.
Preview of the document for immediate display, eg at the workplace.
Protected data
Selected data can be protected by securing access to certain information for HR workers only such as ID number, health status, salary conditions etc.
Reporting
Function for the reporting of analyses from complaints according to the given criteria.
Risk management
Risk management with risk matrix using (Butterfly diagram)
- Register of risks
- Risk evaluation
- Rules
- Categories
- Riskowners
- Corrective measures
Summary, outputs, reports
The module contains a number of options to retrieve information and convey it outside the Palstat CAQ system. There are Reports features where you can either create custom outputs or define your own in a user opened reports editor. It is also possible for the customer to form special custom reports using the Reporting module (part of Palstat CAQ)
Risk management
Risk management with risk matrix using (Butterfly diagram)
- Register of risks
- Risk evaluation
- Rules
- Categories
- Riskowners
- Corrective measures
Graphical presentation
Analyses from complaints with a possibility to modify the reports by the user
TSC TE310 barcode printer
The two available models include the TE200 which offers the industry standard 8 dots per mm (203 dpi) print resolution at an industry best 6 inches per second, and the 12 dots per mm (300 dpi) TE300 for use with printing small fonts, barcodes, or graphics. The TE200 Series offer customers a great combination of price and performance, that features a fast 400 Mhz processor, 16 MB of DRAM and 8 MB of Flash storage memory, so you never have to wait for your labels to start printing. Innovations include energy saving Energy Star 2.0 rating matched with an easy to load print mechanism. The printer will take both 1/2” core 72 meter to 110 meter, or 1” core 300-meter thermal transfer ribbons allowing customer to use whichever supply of ribbons they have available. The TE210 offers multiple printer language emulations right out of the box, and a powerful scalable font engine which makes it easy to replace nearly any existing label printers.
TSC printers have the Thermal Smart Control technology, a patented electronic print head temperature control. Print output is sharper because of that technology and, what's even more important, printhead life is several times longer.
Key Features of TSC TE200/TE300:
- 152.4 mm (6”) per second print speed
- 300 meter (984”) ribbon supply on a 25.4 mm (1”) core (coated outside)
- 72 to 110 meter (361”) ribbon supply on a 12.7 mm (0.5”) core (coated outside)
- 127 mm (5”) OD internal media supply, optional external media holder supports 214 mm (8.4”) OD label rolls on 76.2 mm (3”) core
- Print mechanism for kiosk applications
- 400 MHz 32-bit RISC processor with 16 MB SDRAM, 8 MB Flash memory
- Internally scalable true type fonts
- TSPL-EZ™ firmware emulates TPLE and TPLZ languages out of the box
- Free Windows® drivers and label design software (available via download)
- ENERGY STAR® qualified
- Smart Thermal Control technology significantly extends printhead life and ensures sharper print output
Technical Description
Functionality & Operation |
---|
Communication interface |
Ethernet, USB, RS232, USB Host |
1D Barcode Symbologies |
All standard one-dimension barcodes |
Print mode |
thermal-transfer, direct thermal |
Maximal print width |
108mm |
Print speed |
5ips |
Print resolution |
300dpi |
Fonts |
8 alpha-numeric bitmap fonts, Monotype Image® true type font engine with one CG Triumvirate Bold Condensed scalable font |
Maximal print length |
2974mm |
Memory |
16MB DRAM, 8 MB Flash |
CPU Type |
32-bit RISC |
2D Code Symbologies |
GS1 DataBar Composite Code, Data Matrix, MaxiCode, Aztec, PDF417, QR code, MicroPDF417 |
Commands set |
TSPL-EZ TM (Compatible to EPL, ZPL, ZPL II) or CPCL emulation |
Fonts & barcode rotation |
0°, 90°, 180°, 270° |
Optical |
---|
Sensors |
Ribbon end sensor, open print-head detector, transmissive, reflective |
Electrical |
---|
Power Source |
External adapter |
Mechanical |
---|
Dimensions |
Width: 204mm, Height: 164mm, Length: 280mm |
Weight |
2.4kg |
Body housing |
ABS plastic |
Color |
black |
Consumables |
---|
Maximal paper width |
112mm |
Maximal roll diameter |
127mm |
Media type |
continuous, black-marked media, fan-fold, notch, perforated |
Minimal paper width |
20mm |
Ribbon width |
40 to 110mm |
Max. ribbon length |
300m |
Media thickness |
0.06 to 0.19mm |
Media core diameter |
25.4 to 38mm |
Minimal label length |
10mm- 2794 mm |
Environment |
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Operating temperature |
5 to 40°C |
Storage temperature |
-40 to 60°C |
Storage humidity (non-condensing) |
10 to 90% |
Operating humidity (non-condensing) |
25 to 85% |
Others |
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Certifications |
FCC Class A, CE Class A, C-Tick Class A, UL, cUL, TÜV/Safety, CCC, RoHS, REACH, WEEE |
Warranty |
2 years (printer), 25000 m or 6 months (print head), 50000 m or 12 months (printing cylinder), on approved material |
SPCPAD, Control SPC in production operation
Foot switch
It is used to control the functions of the device for connection with the Jack 3.5mm mono connector. Cable length 2m, pressing closes the contacts.