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Maintenance, service life, repairs, cost of machines / tools
The PALSTAT Preventive Maintenance module serves to identify devices for key processes of maintenance, provides sources for both preventive maintenance and maintenance performed after defects in machines/devices and helps to create an effective system of Total Productive Maintenance - TPM.
The PALSTAT Tools module serves to identify tools and devices for key processes, provides sources for maintenance of tool/device upkeep and helps to create an effective system of planned preventive tool maintenance.
The PALSTAT Tool location module is determined to evidence the movements of items, tools, jigs etc. , which are stocked in tool location. Further is a possibility to create the control instruction cards for individual items and evaluate the preventive controls and repairs.
General information
A unique identification of item. Defining the parameters under which it is necessary to search, sort, etc. (Free text fields are renamed by the user.) Information on the number of items in stock, the prescribed min. quantity. If a registered item is a unique piece (eg. Drill) is the basic price of the equipment added to the costs arising from the evaluation of preventive inspections and repairs. The records can also be connected to either a reference, external file or any of these files (PDF, WORD, EXCEL, TIF, etc.)to be saved directly into the Palstat database.
Basic list of key machines and devices
The list contains basic information on machine/device: Machine registration number, Machine type, Machine name, Machine production date, Machine serial number, Machine location centre, Machine manufacturer, Space for detailed description, Term of machine removal when in defect, Machine condition marking, Other specific items - Info 1-9.The module enables individual items to be renamed. This function enables parameterization of the Preventive Maintenance module according to the conditions and customs of the current maintenance.
General tool info
Tool registration number, Tool type, Tool name, Tool production date, Tool serial number, Tool location centre, Manufacturer, Space for detailed description, Term of tool removal when in defect, Tool condition marking, Other specific items Info 1-9
Basic list of key machines and devices
The list contains basic information on machine/device: Machine registration number, Machine type, Machine name, Machine production date, Machine serial number, Machine location centre, Machine manufacturer, Space for detailed description, Term of machine removal when in defect, Machine condition marking, Other specific items - Info 1-9.The module enables individual items to be renamed. This function enables parameterization of the Preventive Maintenance module according to the conditions and customs of the current maintenance.
Preventive inspections - preventive tool maintenance
Function for detailed description of individual inspection steps of preventive machine maintenance. The guideline contains basic information: Specification of basic steps, Description of inspection operation, Tools used, Plan of response if a defect or non-conformity of the feature being checked is found, Record performed inspection, frequency and interval information, Information of control parameters and method of measurement, Date of the inspection performed and date of the next future inspection.
Equipment flow
Function for tracking individual pieces unique to specific items (eg. Drill D = 8). Purchase, distribution, receipt, to repair, out of repair, on control, out of control, amortization.
Planning of preventive tool maintenance
This function plans a list of preventive inspections/ checks and control procedures of preventive maintenance of Tools; therefore they are pre-defined in the bookmark of Preventive Maintenance Guideline. This list may then be printed in the forms created using the printed output generator.
Tool service life
The ability to plan inspections based on usage of service life is to be monitored. The most frequent way of monitoring service life is debited life based on a copy of the "paper cards". Lifetime consumption is, however, also possible to monitor in cooperation with the ERP system on the basis of production rendering.
Preventive instruction
Function includes: control instruction cards, inspection planning, evaluation of controls. Checks can be planned according to time spent. To check the cost of a preventive control when evaluating control it is possible to enter information about the duration of the inspections and financial costs.
Mass planning
The function is intended to plan preventive controls. You can search for devices which are in a certain period and perform preventive maintenance checks on these individual devices collectively. Is it possible to print machine lists (possibly with a description of the steps), which are designated for control.
Mass planning
The function is intended to plan preventive controls. You can search for tools on within a certain period and perform preventive maintenance checks on these individual tools collectively. Is it possible to print tool lists (possibly with a description of the steps), which are designated for control.
Mass planning
The function is intended to plan preventive controls. You can search for devices on which are in a certain period and perform preventive maintenance checks on these individual devices collectively. Is it possible to print lists (possibly with a description of the steps) , which are designated for control.
Mass planning
The function is intended to plan preventive controls. You can search for devices which are in a certain period and perform preventive maintenance checks on these individual devices collectively. Is it possible to print machine lists (possibly with a description of the steps), which are designated for control.
Spare parts
Spare parts list with information about the price, the minimum necessary number and the actual number of stock. In parts it is possible to track purchases, expenditure is implemented dispersing the repair. It is possible to use a fixed price of the replacement part, or cost averaging. Parts can be assigned to designated instruments. When the movements of spare parts can be communicated to the ERP system users.
Spare parts
Spare parts lists with information about the price, the minimum necessary number and the actual number of stock. In parts it is possible to track purchases, expenditure is implemented dispersing the repair. It is possible to use a fixed price of the replacement part, or average cost. Parts can be assigned to designated instruments. Movements of spare parts can be communicated to the ERP system users.
Spare parts
Spare parts list with information about price, minimum necessary number and the actual number of stock. In Parts it is possible to track purchases, expenditure is implemented dispersing the repair. It is possible to use a fixed price of the replacement part, or the average price. Parts can be assigned to designated instruments. When the movements of spare parts can be communicated to the ERP system users.
Repairs
The function is intended for registration and evaluation of repairs. When evaluating the repairs it is possible to add spare parts that are automatically debited from the warehouse of spare parts . To control the cost of repairs is also possible when evaluating corrections to enter information about the duration of the repairs and costs.
Repairs
The function is intended for the registration and evaluation repairs. When evaluating the repairs it is possible to add spare parts that are automatically debited from the warehouse of spare parts. To control the cost of repairs is also possible when evaluating corrections to enter information about the duration of the repairs and costs.
Repairs
The function is intended for the registration and evaluation of repairs. When evaluating the repairs it is possible to enter the spare parts that are automatically debited from the warehouse of spare parts. To control the cost of repairs is also possible when evaluating corrections to enter information about the duration of the repairs and costs.
Summary, outputs, reports
The module contains a number of options to retrieve information and convey outside of Palstat CAQ system. There is the Reports feature, where you can either create custom outputs or define your own in a user opened report editor. It is also possible for the customer to form a special custom report using the Reporting module (part of Palstat CAQ).
Summary, overview, outputs
The module contains a number of options to retrieve information and convey it outside of the Palstat CAQ system. There is the Report feature, where you can either create custom outputs or define your own in a user opened report editor reports. It is also possible for the customer to form a special custom report using the Reporting module (part of Palstat CAQ).
Summary, outputs, reports
The module contains a number of options to retrieve information and convey it outside the Palstat CAQ system. There are Reports features where you can either create custom outputs or define your own in a user opened reports editor. It is also possible for the customer to form special custom reports using the Reporting module (part of Palstat CAQ)
