The module is designed for monitoring, evidence and evaluation of process and outgoing inspection of materials / products and moreover also for the evaluation of parameters and quality characters. The condition of the function is to complete the individual part and contact databases, creation and release of the control plan.
SPC module is intended for statistic process control enabling based on sample selections of process variability, cause revelation and scrap. With the assistance of SPC statistic regulation through measuring, comparison and machine capability can be done. SPC uses AIAG methodics, VDA 4 and norm ISO 22514-2.
The purpose of the PALSTAT Input control module is to monitor, register, control and release input products and materials, to evaluate parameters and quality indicators on the basis of a prepared control plan using the PALSTAT Control Plan module.
The purpose of the PALSTAT Outgoing inspection module is to monitor, register and evaluate output products, parameters and quality indicators on the basis of a prepared control plan using the PALSTAT Control plan module. The module allows verification of the compliance of products/services delivered to the customer with the possibility to print clearances and hand-over reports and their long-term archiving in electronic form.
The purpose of this program is to evaluate suppliers according to defined criteria with the possibility of creating a custom catalogue of evaluation steps. The module allows the printing of the protocol regarding a suppliers evaluation with the possibility of sending this protocol by e-mail to suppliers.
This module for the evaluation of product quality according to the VDA 6 part 5 Product Audit methodology serves to verify the product conformity after a check against defined quality requirements. The quality management must perform product audits in relevant production and delivery stages so that their conformity with all specified requirements, such as e.g. product sizes, functionality, packaging or marking, can be verified in the defined intervals.
Administration module for measurement database
Pages in reconstruction
Web interface for displaying measured data
Pages in reconstruction
Connection of the Process control to modules
For the preparation of control plans for SQC - Process control, the control plan will be processed with the definition of the quality mark.
Ability to connect Driver for digital measuring instruments and machines.
Connection to the program for managing the nonconformities of the process control PALSTAT G8D Stopcards (for detailed description see the MN-100)
Variable character
Variable regulation can be seen in regulation charts type X-R or X-S eventually X-MR for moving spread. Diagrams allow the setting of different types of regulation limits. Measured data are evaluated according to AIAG SPC, VDA 4 and ISO 22514-2 indexes Cp, Cpk - process capability, Pp, Ppk - process performance or evaluation machine capability Cm, Cmk.
Connection of the Input Control to modules
The module includes evaluation or products/materials or suppliers on the basis of evaluation of parameters and quality indicators of individual acceptance procedures. A control plan defining the quality indicators is compiled for preparation of acceptance plans for input acceptance procedures. Possibility to connect a driver for digital measuring instruments and devices. Connection to the program for management of non-conformities of input acceptance procedures PALSTAT G8D
Connection of the Outgoing inspection to modules
A control plan defining the quality indicators is compiled for preparation of acceptance plans for outgoing acceptance procedures.
Possibility to connect a driver for digital measuring instruments and devices.
Connection to program for management of non-conformities of entry acceptances procedures
PALSTAT G8D Report
Connection to other CAQ modules
This module is directly connected to the module "Contacts". Records specified in the module "Contacts" are then displayed in the module "Evaluation of suppliers." It is also connected to module CAQ Palstat "Input Control" from which it draws on and is classified in the supplier evaluation results of the evaluation in terms of quality, timeliness and quantity of deliveries for a selected period. Links to other modules Palstat CAQ are also possible using the "Attachments"
Connection of the Product Audit program to Palstat CAQ
Control plan is compiled for preparation of a product audit with a definition of the quality indicator.
Possibility to connect a driver for digital measuring instruments and measuring devices. Evaluation of measured and checked parameters of products.
Product audit analysis according to the VDA 5 methodology using QKZ coefficient.
Connection to the program for management on internal non-conformities PALSTAT G8D stopcards.
Basic information for the entry of the Process control
Basic information can be attained from the company information system using the information transfer from the ERP system (see detailed description of the process of phase B)
Possibility of recording other detailed - additional information about the process control with the function, Attachments and DMC codes for feedback.
Attributive character
For attributive character a regulation diagram by comparison can be used. Acquired values can be seen in diagram types p, np, c, u. Diagrams for attributive character can calculate regulation limits. Diagrams c and u can be used for more types of faults in one card (summary card) and data visualization by Pareto analysis.
List and basic information of input acceptance procedures
Basic information on an acceptance procedure may be obtained from the Company Information System through the Information Transfer
Attachment of documents to the acceptance procedure using the function Annexes
History of acceptance procedures for the product
Basic information of outgoing inspection
Basic information is available via the information company system by Transfer of information
History of acceptances of the product during outgoing inspection.
Preparing to use the module - the evaluation of organizations and criteria creation
A selected object must be entered before the evaluation in Contacts and marked as a supplier or customer. The next step is to prepare the evaluation criteria in the form of dial evaluation steps. This is a description of the individual criteria / actions possibly accompanied by the severity of the measured parameter.
General information of Product audit
General information of the product audit, term of performance, result of the process audit evaluation according to the QKZ coefficient
History of audits performed for the product
Control steps in connection to the control plan
Processing of the process control according to edited control steps and point evaluation of the individual quality characters
Evaluation of the variable quality characters by using a graphical representation
Testing data
Software allows testing of measured data in regulation diagrams (trends, runs). Software includes graphical tools for testing data samples to various distributions, Box plot diagram, QQ-plot diagram, autocorrelation, analysis of distribution and other. These tools help search definable causes, succession and addition in measured data.
Control steps of the Input Control
Processing of the Input Control according to the processed control steps from the PALSTAT CTP module and point evaluation of individual quality indicators
Evaluation of variable quality indicators
Control steps of Outgoing inspection
Processing of Outgoing inspection according to processed control steps and scores of individual quality attributes.
Evaluation of variable quality attributes
Preparing to use the module - Evaluation in catalogues
After determining the evaluation steps used in the evaluation it is necessary to create catalogue of individual evaluation. They consist of individual evaluation steps, it is possible to compose different catalogues for different types of evaluation - for example, according to the importance of different suppliers (production materials / services, etc.).
Product audit control steps
Performance of the product audit according to prepared control steps in the Audit Plan module
Evaluation of individual quality indicators according to the VDA 6.5 methodology and QKZ parameter calculation
Evaluation of measured variable quality characters
Evaluation of basic statistical parameters
x average value
s standard deviation
Max maximum value measured
Min minimal value measured
Pp, Ppk
Graphical evaluation of measured values
Line chart of measured values
Histogram
Evaluation of measured variable quality indicators
Evaluation of basic statistical parameters
x average value
s - standard deviation
Max maximum measured value
Min minimum measured value
Cp, Cpk, Pp, Ppk
Graphical evaluation of measured values
Chart with measured data
Histogram
Evaluation of measured values
The basic statistical evaluation using parameters
o x average value
o s - standard deviation
o Max the maximum measured value
o Min the minimum measured value
o Cp, Cpk
Graphical evaluation of measured values
Supplier evaluation
1. Establishment of evaluation and determination of the reporting period of evaluation.2. Selection of the evaluation team.3. Own evaluation, which takes place according to defined criteria. 4. Total average rating is calculated from the individual steps evaluated with regard to their fixed meaning. 5. This module enables printing of record ratings with the possibility of sending this e-mail alert to representatives or to be directly assessed.
Data collection from measured devices
Data can be transmitted to SPC transmitted from many digital devices. Routine devices - calipers, height gauges etc. can be used directly to load values. Measured automats, 3D Machines and similar devices can all be loaded in one time from TXT, CSV or DFQ files.
Evaluation of measured values
Basic statistical evaluation using the parameters
x average value
s - standard deviation
Max maximum measured value
Min minimum measured value
Longterm evaluation of the process control
Possibility of evaluation according to the product, time period, range of process controls
Measured station
The SPC module includes a single module Measured station, what allows user friendly data collection by an operator. This procedure must be prepared by the measured plan. An operator is guided in the software to the correct data collection, by hand or by connected devices and to any response to contravention of regulation limits. Measured station can guard period limits between measuring with visualization.
Evaluation of input acceptance procedures
Possibility to evaluate acceptance procedures according to the product
Possibility to evaluate acceptance procedures according to the supplier
Evaluation of Outgoing inspection
The possibility of evaluation according to product and customer
Mass evaluation
SW allows the user to set up a mass assessment for a specific period for the entire group of suppliers.
Evaluation of Product audit
Evaluation of individual quality indicators according to the VDA 6.5 methodology and QKZ parameter calculation
Control station
A part of the Inprocess inspection is also a separate module Control station. This module enables a simple way of data entry by the operator and can be operated on devices of the "Tablet" type.
It is possible to enter and evaluate the acceptance here. Alternatively, evaluate the acceptance specified in the basic part of the module. Unevaluated acceptances are displayed.
Collective evaluation
Measured data for more characters or parts can be seen in an arranged collective evaluation. The evaluation can be done using different parameters (time period, operator,...). It allows quick orientation and finds characters which are important for production.
Dynamic inspections
The Incoming inspection module allows processing of dynamic controls based on the standards ISO 3951 and ISO 2859, or using their own defined admission criteria and transition. Setting the rules of dynamic inspections runs in Control plan module.
Dynamic inspection
The Outgoing inspection module allows the processing of dynamic controls based on the standards ISO 3951 and ISO 2859, or using their own defined admission criteria and transition.
Setting the rules of dynamic inspection runs in Control plan module
Overviews, outputs
The module contains a number of features, information about how to use the results of the evaluation. There is a function "Reports", where you can define the data selection using different scoreboards. These results can also be sorted into trends for the selected period.
Print of Product audit forms
Printing of the form according to VDA 6.5 requirement
Possibility to create users custom form templates
Reports and outputs
This module includes many prepared print reports in English. With the help of print editor the user can create their own print reports with many types of graphs, data and calculations in SPC. Using the Reporting module (Palstat CAQ included) summary reports for weeks or months reports or online visualisation measured data can be created.