FMEA is a method which if used can avoid or mitigate risks appearing during development or design of a product DFMEA, in the technology and during production itself PFMEA. The purpose lies in the specification of all possible failures with regard to the importance of the probability that they may be revealed, with the aim to optimise design and processes. The program is useful for applications in the field of design, technology, development of tools, assessment of critical spots in the EMS system, safety at work, etc. The program is in full compliance with standards CSN ISO 9001 and requirements of the automotive industry - IATF 16949 chap.4.4 / 8.3 methodology AIAG - FMEA and VDA 4.2.
General functions of the PALSTAT FMEA module
Classification of processes, faults and causes. Printing of FMEA forms according to AIAG or VDA 4.2. Fast search of faults, causes and their consequences.Determination of remedial measures, monitoring compliance with their deadlines and effectiveness of these measures. Search of remedial measures unfulfilled by a certain date. Evaluation of remedial measures using the Pareto analysis. Connection to the Management of Events and Tasks module for fulfilment of measures arising from the MRP coefficient level.
Registering, list and management of FMEA
Record of FMEA head: Assignment of a part/product from the PALSTAT Parts module. Deadlines for solution and processing of FMEA. Appointment of the research team. MRP monitoring table of processes and faults with the MRP coefficient rate of the fault risk and priority of measures. Graphical presentation of MRP using Pareto analysis.Management of FMEA review and a record of history and reason
Module printed outputs
Module for printed outputs of forms processed by FMEA according to the requirements of automotive industry
AIAG and VDA 4.2.
FMEA - Reporting
Module for analysis, the search has been processed FMEA according to parameters:
- Unfulfilled corrective action
- Processes, systems
- Critical RPN
FMEA analysis processing
Preparation of Workflow block diagram analysis of system risks / design / process / in tree structure. Identification of all characteristics or product, process technologies relevant to each operation. Evaluation of faults, causes and effects by means of these criteria: - Fault severity - (S), - Fault occurrence - (O), - Detection (D), - Calculation of the Risk Priority Numberr (RPN), - Determination of measures for high RPN numbers with responsibilities for these measures
The forming of key faults and causes into three levels together with the Global 8D Report module and Complaints
The ability to write in three languages, with the consequent formation of FMEA language versions
Definition of preset databases for easy processing of FMEA